1986-1988SamuraiFSM.pdf

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FOREWORD

This manual contains procedures for diagnosis, maintenance adjustments, service operations,

replacement of components (Service) and for disassembly and assembly of major compo-

nents.

The contents are classified into sections each of which is given a section number as indicated

in the Table of Contents on next page. And on the first page of each individual section is an

index of that section.

This manual should be kept in a handy place for ready reference of the service work. Strict

observance of the so specified items will enable one to obtain the full performance of the

vehicle.

When replacing parts or servicing by disassembling, it is recommended to use SUZUKI

genuine parts, tools and service materials (lubricants, sealants, etc.) as specified in each

description.

All information, illustrations and specifications contained in this literature are based on the

latest product information available at the time of publication approval. The right is reserved

to make changes at any time without notice. And used as the main subject of description is

the vehicle of standard specifications among others. Therefore, note that illustrations and

photos may differ from the vehicle being actually serviced.

IMPORTANT:

It is important to note that, during any vehicle maintenance procedures, replacement

fasteners must have the same measurements as those removed.

Mismatched or incorrect fasteners can result in vehicle damage or malfunction, or possible

personal injury.

Therefore, fasteners removed from the vehicle should be saved for re-use whenever possible.

Where the fasteners are not satisfactory for reuse, care should be taken to select a replace-

ment that matches the original.

Additional information concerning this subject will be found in the section 0 (METRIC

INFORMATION).

This service manual is applicable to vehicles of and after the following body number.

Effective body No.:

J4235001

SUZUKI MOTOR

TECHNICAL DEPARTMENT

SERVICE DIVISION J&S

CO LTD

0 COPYRIGHT SUZUKI MOTOR CO., LTD. 1987

JS3JC51C J4235001

JS3JC51V J4150001

JS4JC51C J4235001

JS4JC51V 54150001

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SECTION 0

GENERAL, SPECIAL TOOLS AND

SERVICE MATERIALS

0

CONTENTS

0-1. IDENTIFICATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O -1

0-2. STANDARD SHOP PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-2

0-3.

SPECIAL TOOLS.. . . . . . . . . . . . 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

O-5

0-4. REQUIRED SERVICE MATERIALS . . . . . . . . . . . . . . . . . . . . . s . . . . . O -9

0-5.

METRIC INFORMATION . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . O -12

O-l. IDENTIFICATION NUMBER

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number is on the instrument panel left side.

Refer to below figure for detailed VIN cord information and its location.

JS4 J C

5 1 C G 4 100001

Sequential Number

Assembly Plant

Model Year

(“G” = 1986, “H” = 1987, “J” = 1988)

Check Digit

Body Type

Design Sequence

Engine Type

Series, Chassis and

Restraint System Type

Fig. O-l

Car Line

World Manufacturer Identifier

ENGINE IDENTIFICATION NUMBER

The engine number is punched on the rear portion

of the left-hand skirt part of cylinder block.

Exhaust manifold

Fig. O-2 Location of Engine No.

O-l

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O-2. STANDARD SHOP PRACTICES

4. To perform service with either front or rear

car end jacked up, be sure to place safety

stands under chassis frame so that body is

securely supported. Refer to below figures

for where to place safety stands. And then

check to ensure that chassis frame does not

slide on safety stands and the car is held

stable for safety’s sake.

1. Protect painted surfaces of the body, and

avoid staining or tearing seats. When working

on fenders and seats, be sure to cover them

up with sheets.

2. Disconnect negative terminal connection of

the battery when working on any electrical

part or component. This is necessary for

avoiding electrical shocks and short-circuit-

ing, and is very simple to accomplish: merely

loosen wing nut on negative terminal and

separate cable from terminal post.

3. In raising front or rear car end off the floor

by jacking, be sure to put the jack against

differential portion of axle housing.

WARNING:

Place chocks against both right and left

wheels on the ground from both front and

rear.

NOTE:

Don’t get on the car, get under it or service it in

this state.

Fig. O-5 Front Side

Fig. O-3 Front Side

&

Fig. O-6 Rear Side

Fig. 0.4 Rear Side

0-2

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