Ultimate Arcade II Cabinet CyberTech Design.pdf

I. Disclaimer

While the information provided in this document is believed to be accurate, it may include technical inaccuracies or typographical

errors. CyberTech Design does not guarantee satisfactory results from reliance upon any such information, and disclaims all

liability for loss or damage of any kind arising out of its use. The information contained within this document is for the construction

of the Ultimate Arcade II “cabinet” and does not include information on electrical components. Please refer to the equipment’s

installation manual for assembly/installation procedures.

This publication is provided "AS IS" and CyberTech Design does not MAKE ANY EXPRESS OR IMPLIED REPRESENTATION

OR WARRANTY AS TO THE FITNESS, MERCHANTABILITY OR ANY OTHE R MATTER WITH RESPECT TO THE

PRODUCTS, PROCESSES OR EQUIPMENT OR ANY MANUFACTURER OR SUPPLIER REFERRED TO HEREIN, OR ANY

PRODUCT OR EQUIPMENT MANUFACTURED, PRODUCED OR SOLD BY ANY SUCH MANUFACTURER OR SUPPLIER,

whether used alone or in combination with any other product, materials or equipment.

Before adopting any of the recommendations or suggestions contained herein, we urge you to determine for yourself whether the

advice or procedures should be adopted for your use. Nothing contained herein is to be construed as a recommendation to use

any information, product, process or equipment in conflict with any patent trademark.

The information (including, without limitation, the photographs and artwork) contained in this document may not be distributed,

modified, reused, reposted, or otherwise used without the express written permission of CyberTech Design.

II. Before you begin

It is highly recommended that you measure all doorways and stairways leading to where your Ultimate Arcade cabinet will be

placed. Be sure to read through this entire document before assembly.

IMPORTANT: REMOVE TELEVISION OR MONITOR BEFORE TRANSPORTING THE ULTIMATE ARCADE CABINET. The assembly of the Ultimate Arcade

cabinet requires two or more people. Never work alone. The fabrication and assembly of the Ultimate Arcade cabinet requires a basic knowledge of power tools

and woodworking skills.

III. Tools required

Please use safety goggles when cutting materials and during assembly.

Electric router

Circular saw/Jig Saw

Drill Bits (3/8”, 1/8”, 1/16”, 2” hole saw)

3/8” Drill Bit Stop Collar

Paint roller

Paint tray

Screwdriver (Phillips)

Tape measure/ruler

Pencil / Pen

1/16" slot cutting router bit

Laminate cutting router bit

Caulk gun

J-Roller (Rubber roller)

Materials List

NOTE: Additional fasteners may be required for assembly if not included in hardware packages. The following list is a “base” list for the

construction and assembly of the cabinet only. Additional materials will be required for hardware and equipment installation.

ITEM QTY PART NUMBER DESCRIPTION

===============================================================================================

ITEM 1 (3) ----------- 5/8” MDF or particle board (4’x8’)

ITEM 2 (4) ----------- 2.5” x 3” Steel brackets

ITEM 3 (16) ----------- 1/2” Phillips head wood screws

ITEM 4 (28) ----------- 3/4” Phillips head wood screws

ITEM 5 (12) ----------- 1” Phillips head wood screws

ITEM 6 (62) ----------- 1-3/8” Phillips head wood screws

ITEM 7 (1) ----------- Liquid nails or black caulk

ITEM 8 (1) ----------- Mailbox key lock 3/4”

ITEM 9 (3) ----------- Black formica countertop laminate (4’x8’)

ITEM 10 (1) ----------- Laminate adhesive (1 quart)

ITEM 11 (1) ----------- 18” Fluorescent lighting fixture w/light

ITEM 12 (2) ----------- Plexiglas sheet (Width of monitor opening x 7-7/16”)

ITEM 13 (1) ----------- Plexiglas sheet (Width of monitor opening x 25”)

ITEM 14 (1) ----------- 12” Drawer slide rails

ITEM 15 (1) 49-1000-00 Marquee retainer (www.happcontrols.com)

ITEM 16 (43 FT) 49-0999-00 T Molding 3/4” smooth black (www.happcontrols.com)

ITEM 17 (1) 40-0325-00 4-Player coin door (www.happcontrols.com)

ITEM 18 (1) 49-0123-00 Bezel, Monitor F/25" black (www.happcontrols.com)

49-0106-00 Bezel, Monitor F/27" black (www.happcontrols.com)

Cabinet Details

NOTES: All dimensions have a tolerance of +/- 1/16”

WIDTH = Maximum monitor area width (25” standard)

Full-Size Cutout Templates Available !

Simply lay on top of the wood material and cut.

- No measuring required!

- Eliminate costly mistakes

- Save time and money

Please visit the www.mameroom.com website for details.

Cabinet Details

NOTES: All dimensions have a tolerance of +/- 1/16”

WIDTH = Maximum monitor area width (25” standard)

Full-Size Cutout Templates Available !

Simply lay on top of the wood material and cut.

- No measuring required!

- Eliminate costly mistakes

- Save time and money

Please visit the www.mameroom.com website for details.

Countersinking Holes

To create a countersunk hole, first locate the center of the hole. Using an 1/8” diameter

drill bit, drill a hole through the wood panel as shown in the diagram to the left. Then

use a 3/8” diameter drill bit and drill bit stop collar set to ¼” deep to create the

countersunk hole.

1) First locate the center of the hole and drill

1/8” hole through the material.

2) Attach a drill bit stop collar ¼” in from

the tip of the 3/8” drill bit.

3) Using the existing hole as a guide, countersink

¼” deep with a 3/8” drill bit.

4) Above shows a cross section

view of the countersunk hole.

Cut the laminate ½” larger (all the way around)

than the piece being laminated. Apply

laminate adhesive to both the wood and the

laminate where the two pieces will mate.

Installing Laminate

For countertop laminate, cut the laminate ½” larger all the way around the piece being

laminated. Apply laminate cement on both pieces using a paint roller and allow to dry.

Do not let sit for more than ½ hour. Place wood dowels or thin wood strips between

the laminate and wood pieces. This will allow you to maneuver the laminate piece

without touching the wood piece. Once the two cemented pieces touch each other,

they will be permanently glued together. Once the laminate is in place (with ½” lip all

the way around), start at one end/corner and press the laminate into place using a J-

roller. As you work your way to the opposite end of the piece, pull out the wood

dowels or strips one at a time while pressing and rolling the laminate. This will prevent

air pockets. Trim off excess laminate using a router and laminate bit.

Place wood dowels or thin wood strips between

the laminate and wood pieces.

Start at one end/corner and press the laminate

into place using a rubber J-roller. As you work

your way to the opposite end of the piece, pull out

the wood dowels or strips.

Trim off excess laminate using a

router and laminate bit.

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