ShopNotes_038.pdf

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SPECIAL LATHE PROJECT:
=AdjustablePlaner Jig Using Lathe Scrapers
Air-DrvinaLumber bench to^ Drill Press Stand
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WBLISH~ DonaldB. Peschke
Eonon Tim Robertson
ASSISTANT EDITOR Bryan Nelson
ART omEoron Cary Christensen
s ~w~iowran~n
"Why don't you guys at ShqNootes
feature more turning projects and
techniquesfor the lathe?"
Well, to be perfectly honest, I don't
have that much experience working on
a lathe. So up to now, I've been just a bit
hesitant to tackle a lathe project.
However, Bryan (our assistant editor),
is pretty good on a lathe. In fact, he's
turned several projects recently that
have really caught my interest. But they
either look too complicated. Or they
require too many different turningtools.
"Okav. if vou were
holds rings and pieces of jewelry. And
usually the box has a lid so you can
hide your treasures inside."
That's when the light bulb .finally lit.
A ring box sounded exactly like the
type of project we were looking for.
TWO TOOLS. AS it turns out, it was
far easier to turn a ring box than I ever
imagined. In fact, the base of the box
and the lid can be turned with two
basic tools: a scraper and a partingtool
(See page 10 for tips on using a scraper.)
FINISH. Not only that, you can
accomplish the entire project (from
initial shaving to
a little. H~~~ the final applica-
one simple project in tion of the finish)
an issue, what would somefun. And let the whileit,s
it be?" I asked.
i
L
~~~t
fly. lathe. (We've also
"How about a small included an article
hand mirror that slips into a lady's about finishingon a lathe, see page 28.)
purse?" he said. So we decided to give
shaving~
JAM caucrcs. But there is one thing
The mirror was simple enough. We ring box. It has to do with turning the ,
turned a basic disk, scooved out a bottom of the box.
shallow recess, and glued in the mirror.
But there was still something about it
that wasn't quite right.
So we showed the mirror to Jeanne
(our receptionist). She said, "The
biggest problem with that mirror is it
will get all scratched up in a woman's
purse. How about adding a cover?"
That sounded like a great idea. And
it didn't take us long to turn a cover
for the mirror. But when we put the
two pieces together, they resembled a
hamburger bun more than a mirror.
Fortunately, the project was about to
take a "turn" for the better.
RING BOX. Jeanne took one look at
the mirror and said, "It's too big for
my purse, but you could make a nice
ring box out of it."
"So just what is aring box?" I asked.
"You know, it's a small box that
that might stump you when turning
".r)
you've scooped out the insides of
the box. But if the box is hollowed out
like a pumpkin, how do you remount it
on the lathe? The solution is a simple
''jam" chuck turned from a block of
wood. (For more on this, see page 29.)
EXPERIMENT. AS YOU Can see, I'm
excited about these ring boxes. They
provide a great opportunity to experi-
ment with different types of wood. In
fact, we used several pieces of highly
figured wood we've been saving for
just the right project, refer to page 12.
Regardless of the type of wood you
use, don't be afraid to experiment a
little with the basic shape. Just a
subtle change can have a dramatic
effect in the appearance of the box.
So have some fun with this project.
And let the shavings fly.
0 ne question I often get asked is,
Kurt Sehultz
rENmnl~~us~~~ons
Roger Reiland
Mark Higdon
", "
going to include just ~~~~r
-
it a try.
The problem is the bottom is turned
am
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Contents
Techniques
Lathe Scrapers 10
A simple bur. That's the secret to getting crisp, clean
cuts with a scraper when turning a project on the lathe.
Logs toLumber 24
There may be a great source of inexpensive lumber in
your own backyard. Here's one woodworkerk story
Finishing on a Lathe 28
The best time to apply a finish to a turning project is
before you take it off the lathe. We show you how
Making a Jam Chuck 29
You don't need a special chuck to mount a project to the
lathe. Just fit it onto a 'yam" chuck that you turn from scrap.
Ring Boxes
page 12
Projects
Adjustable Planer Jig 6
A unique tilting table lets you bevel a workpiece safely
and accurately using a portable thickness planer:
Turned King Boxes 12
Three simple ring boxes that can be turned from start to
finish with just a scraper and a parting tool.
Drill Press Stand 16
This roll-around stand for your benchtop drill press
features three pull-out trays to he$ organize all your
Drill Press stand
page 16
drill bits and accessories.
Drill Press Table & Fence 22
Turn your drill press into a real woodworking tool with
this simple table and adjustable fence.
Departments
Readers' Tips
4
Our readers offer thelr own shop-tested t~ps
Shop solutions
30
Handy tlps and techniques from our own shop
sources
31
Logs To Lumber
page 2h
Hardware, supplies, and mall order sources
3
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Readers' Tips
Shop-Made Faceplate
the lathe
without taking it off the faceplate.
That way, if the movement of
the wood distorts the shape of
the bowl, I don't have to worry
about remounting it on a face-
plate (and getting it perfectly
centered). Instead, I just thread
the faceolate back on the lathe
versions. Each one is a 3"-dia.disk
(MDF) with a counterbore to
accept a nut, see drawing. (Justbe
sure the threads on the nut match
those of the spindle on the lathe.)
The nut is held in place with
epoxy. To help the epoxy "grab," I
fled shallow grooves in the nut,
see detail. And a shortring of PVC
pipe forms a dam to keep the
epoxy &om running out, see Fig. 1.
Finally, drill mounting holes in
the faceolate and true uo the face
~~L ~~ .
and turn the bowl to final shape. and edg;! on the lathe, sleFig. 2.
CUT%"-TALL (LONG) RING
FROM 2-WIA. wc PIPE
But rather than buy new face-
Douglas Bmier
plates, I make my own shopmade
Marlinton, West Virginia
RUNNING OUT
DRILL W-DEEP
COUNTEREORE .I
m FITNUT
3'LDlA FACEPLATE
%" MDF)
MOUNTING
HOLE
Drill "Holster"
Here's a handy way to store
your electric drill - a "holster"
that hangs on a pegboard rack.
The holster is a scrap of "two-
by" material with two openings
cut in it. The drill chuck fits in a
large hole. And the power cord
slips into a keyhole-shaped
notch, see drawing.
By installing two L-hooks in
the back edge, you can hang the
holster securely on the pegboard.
Dick Grate
Palo Alto, Calzfornia
'%;?*
Wx1%
I
L-HOOK
DRILL CHUCK
HOLE FOR -
A
CHUCK KEY -
CUT NOEH
TO ACCEPT
POWER CORD
Yem CHAMFER
4
ShopNotes
No. 38
.When turning a number of small
bowls on the lathe, I use a sepa-
rate faceplate for each one. This
lets me turn each bowl to rough
shape and remove it hm
3
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Quick Tips
Q)
is all it takes f~.
his shop vacuum make it easy HarveyKkZzofAustin,TXuses the Robert Gordon of Bowie, MD to set
for Richard Meure of Redwood bottomofasoftdrinkcanasa 'Well" the head of a small brad. He just
Citx CA to store the power cord. and a popsicle stick as a scraper. uses a spring-loaded punch.
-
- .. ... - . - .. . -,
-.., .. - .. .---, A A quick '!snapn
Dowel Storage
w Like many woodworkers, I
keep several different size
dowels on hand. To provide easy
access to the one I need, I made
a simple storage rack.
0.
The rack consists of three
pleces of PVC pipe that "stairstep"
up in height (lo", 22", and 34" in
my case), see photo. If a dowel is
too short to stick out the top of a
pipe, it's still visible through a
"window" in front.
When cutting this window (I
used a bandsaw), it's a good idea
to clampthe pipe to a scrap to keep
it from rolling, see Figs. 1 and la.
To complete the rack, just glue
the pipes together with PVC
cement and add an end cap in the
bottom of each one, see Fig. 2.
Screwing the center pipe to a
wall stud holds the rack in place.
Norman Crowfoot
Fueson, Arizona
CLAMP PIPE m
SCRAPTO KEEP
Tb elwe your orighd tipa
No. 38
ShopNotes
5
m
A A pail -. . -,
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