Mitsubishi engine - service manual.PDF

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BACKUP

Service Manual

ENGINE

GROUP INDEX

1992 - 1993

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOREWORD

The information contained in this service manual

has been prepared for the professional automotive

technician involved in daily repair operations. In-

formation in this manual is divided into groups by

engine models. Each group is further divided to

address individual components within the group.

These groups contain general information, specifica-

tion, removal and installation, disassembly and

reassembly procedures for the components. The

first page of each group contains an alphabetical

index to assist in finding the location of the

component. The information, descriptions and spe-

cifications were in effect at the time this manual

was released.

Engine

4G1l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

mm

4G33. . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . .

4G6 <1992>>. . . . . . . . . . . . . . . . . . . . . . . .

mm

This BACKUP DSM manual IS to be used ONLY as a BACKUP. Please DO NOT REDISTRIBUTE

WHOLE SECTIONS. This BACKUP was sold to you under the fact that you do indeed OWN

a GENUINE DSM MANUAL. It CANNOT BE considered a REPLACEMENT (Unless your original

manual was lost or destroyed.)

4G99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...*..

m

Please See README.N or READMEHTML

for additional Information.

Thank you. Gimmiemymanual@hotmail.com

6G77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WE SUPPORT

VOLUNTARY TECHNICIAN

CERTIFICATION THROUGH

National lnstit~te for

AUTOMOTIVE

SERVICE

EXCELLENCE

4G6 <1993>>. . . . . . . . . . . . . . . . . . . . . . . .

CCT

Mitsubishi Motors Co[poration reserves the right to make changes in

dew? or to make addltlons to or improvements in its products WIthout

impoang any obligations upon itself to install them on its products

previously manufactured.

Printed in Japan

@ 1992 Mitsubishi Motors Corporation

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INTRODUCTION :,

CONTENTS

SPECIAL TOOL NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ENGINE MODEL TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

TORQUE REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..I.....

EXPLANATION OF MANUAL CONTENTS. . . . . . . . 2

5

FORM-IN-PLACE GASKET. . . . . . . . . . . . . . . . . ..I................ 6

Disassembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

1.

, ‘-:

Form-In-Place Gasket Application ._...................... 6

Surface Preparation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

:

._

.

:

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2

INTRODUCTION

EXPLANATION OF MANUAL CONTENTS

Maintenance and Servicing Procedures

(1) A diagram of the component parts is

provided near the front of each section in

order to give the reader a better under-

standing of the installed condition of

component parts.

(2) The numbers provided within the diagram

indicate the sequence for maintenance

and servicing procedures; the symbol m

indicates a non-reusable part; the tighten-

ing torque is provided where applicable.

0 Removal steps:

The part designation number corresponds

to the number in the illustration to indicate

removal steps.

Disassembly steps:

The part designation number corresponds

to the number in the illustration to indicate

disassembly steps.

0 Installation steps:

Specified in case installation is impossible

in reverse order of removal steps. Omit-

ted if installation is possible in reverse

order of removal steps.

Reassembly steps:

ia

Specified in case reassembly is im$ossi-

ble in reverse order of disassembly

Omitted if reassembly is possible

verse order of disassembly steps.

I

Classification of Major Maintenance/

Service Points

When there are major points relative to mainte-

nance and servicing procedures (such as essential

maintenance and service points, maintenance and

service standard values, information regarding the

use of special tools, etc.), these are arranged

together as major maintenance and service points

and explained in detail.

GAO: Indicates that there are essential points for

removal or disassembly.

I)A4: Indicates that there are essential points for

installation or reassembly.

Symbols for Lubrication, Sealants and

Adhesives

Information concerning the locations for lubrica-

tion and for application of sealants and adhesives

is provided, by using symbols, in the diagram of

component parts, or on the page following the

component parts page, and explained.

&. . Grease

(multrpurpose grease unless there is

a brand or type specified)

. . . . . Sealant or adhesive

. . . . . Brake fluid, automatic transmission

fllid or air conditioning compressor

i

:m. . . . . Engine oil or gear oil

I

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INTRODUCTION

3

Indicates the

section title.

Denotes non-reusable

This number corresponds to the

number appearing in “Removal

steps”, “Disassembly steps”, “ln-

stallation steps” or “Reassembly

steps”

I

Operating procedures, cautions,

etc. on removal, installation, dis-

assembly and reassembly are de-

scribed.

I

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