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Micro Application Example
Easy and Reliable Detection of Objects by Means
of Optical Proximity Switches (with LOGO! and
SIMATIC PXO200)
Micro Automation Set 18
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Table of Contents
Micro Automation Set 18 Entry-ID 23588559
Note
The Micro Automation Sets are not binding and do not claim to be complete
regarding the circuits shown, equipping and any eventuality. The Micro
Automation Sets do not represent customer-specific solutions. They are only
intended to provide support for typical applications. You are responsible for
ensuring that the described products are correctly used. These Micro
Automation Sets do not relieve you of the responsibility of safely and
professionally using, installing, operating and servicing equipment. When using
these Micro Automation Sets, you recognize that Siemens cannot be made
liable for any damage/claims beyond the liability clause described. We reserve
the right to make changes to these Micro Automation Sets at any time without
prior notice. If there are any deviations between the recommendations provided
in these Micro Automation Sets and other Siemens publications – e.g. catalogs
– the contents of the other documents have priority.
Warranty, Liability and Support
We accept no liability for information contained in this document.
Any claims against us – based on whatever legal reason – resulting from the
use of the examples, information, programs, engineering and performance data
etc., described in this Micro Automation Set shall be excluded. Such an
exclusion shall not apply in the case of mandatory liability, e.g. under the
German Product Liability Act (“Produkthaftungsgesetz”), in case of intent, gross
negligence, or injury of life, body or health, guarantee for the quality of a
product, fraudulent concealment of a deficiency or breach of a condition which
goes to the root of the contract (“wesentliche Vertragspflichten”). However,
claims arising from a breach of a condition which goes to the root of the contract
shall be limited to the foreseeable damage which is intrinsic to the contract,
unless caused by intent or gross negligence or based on mandatory liability for
injury of life, body or health. The above provisions do not imply a change in the
burden of proof to your detriment.
Copyright© 2006 Siemens A&D. It is not permissible to transfer or copy
these Micro Automation Sets or excerpts without having prior
authorization from Siemens A&D in writing.
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Table of Contents
Micro Automation Set 18 Entry-ID 23588559
Foreword
Micro Automation Sets are fully functional and tested automation
configurations based on A&D standard products for simple, fast and
inexpensive implementation of automation tasks for small-scale
automation. Each of these Micro Automatic Sets covers a frequently used
subtask of a typical customer problem in the low-end range.
The sets help the customer to obtain answers with regard to required
products and the question how they function when combined.
However, depending on the system requirements, a variety of other
components (e.g. other CPUs, power supplies, etc.) can be used to
implement the functionality on which this set is based. Please refer to the
respective SIEMENS A&D catalogs for these components.
The Micro Automation Sets are also available by clicking the following link:
Table of Contents
1
Application Areas and Usage ......................................................................... 4
2
Setup................................................................................................................. 7
2.1
Connection to a 400V Three-phase Mains ........................................................ 7
2.2
Connection to a 230V Mains.............................................................................. 8
2.3
Installation and Alignment of Optical Proximity Switches .................................. 9
3
Hardware and Software Components.......................................................... 10
4
Function Principle ......................................................................................... 12
4.1
Detecting Objects and Providing Information as Digital Signal........................ 12
4.2
Controlling and Starting the Motor ................................................................... 14
4.3
Operating the Roller Shutter at Defined Times Only ....................................... 15
5
Configuring the Startup Software ................................................................ 16
5.1
Preliminary Remark ......................................................................................... 16
5.2
Download of the Startup Code......................................................................... 16
5.3
Configuring Components ................................................................................. 16
6
Live Demo ...................................................................................................... 22
6.1
Operating the Roller Shutter Control in Normal Operation .............................. 22
6.2
Roller Shutter Control Outside Working Hours ................................................ 24
7
Technical Data ............................................................................................... 26
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Application Areas and Usage
Micro Automation Set 18 Entry-ID 23588559
1
Application Areas and Usage
Automation Task
For good comprehensibility, the features of the Micro Automation Set are
explained on the basis of an automation task.
In a logistics center, several roller shutters are available for persons and
industrial trucks such as e.g. forklift trucks and other motor-driven means of
transportation.
In order to pass more easily and more rapidly, opening and closing of these
roller shutters is to be automated taking into consideration the protection of
persons and goods. Outside the working hours, it must not be possible to
open the roller shutter except by especially authorized personnel.
Automatic control of the roller shutter is to be realized centrally by means of
a module.
Figure 1-1
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Application Areas and Usage
Micro Automation Set 18 Entry-ID 23588559
Automation Solution – Set 18
To control the roller shutter, the automation solution uses a LOGO! logic
module with display and integrated date and time function. Three optical
sensors SIMATIC PXO200 connected to the LOGO! logic module ensure
the detection of incoming and outgoing objects as well as of objects in the
hazardous area.
The LOGO! logic module controls the roller shutter motor by means of a
reversing contactor combination consisting of two SIRIUS contactors. The
motor is protected by means of a SIRIUS circuit breaker .
The calendar function of the LOGO! logic module allows locking the roller
shutter outside the working hours. Authorized personnel can activate or
deactivate this calendar function by means of a key-operated switch .
Figure 1-2
L1
L2
L3
N
M
M
LOGO! Power
LOGO! Logic
module
Proximity switches
Key-
operated
switch
Contactors
Circuit breaker
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