Chest - heirloom hope chest.pdf

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Editor
WOOD ¨ magazine
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DOWNLOADABLE
ONLINE WOODWORKING PLANS
®
Heirloom Hope Chest
http://www.woodonline.com
Looking for a handsome, functional project
that wonÕt overtax your woodworking skills?
HereÕs one, and it makes a wonderful storage
or hope chest. YouÕll find the construction of
this piece strictly straightforward, with
groove-and-tenon joints you cut with only a
tablesaw. Blankets, toys, or family keepsakes
will never have a more beautiful home.
DP-00190 ©Copyright Meredith Corporation 2002
Page 1 of 12
112933782.057.png
7 Ú 64 " pilot hole Þ" deep
Þ" round-over
Û" round-over
44"
3Ü"
4"
ü" shank hole, countersunk
R=à"
ì" pilot holes
ß" deep for
mounting the
flap stay
16Þ"
1"
#8 x 1Þ" F.H. wood screw
Drawing 1
EXPLODED VIEW
I
13Þ"
I
Û" round-overs
5 Ú 64 " pilot hole
ß" deep
P
20"
#8 x 1Þ" brass F.H. wood screw
I
R=à"
3 x 1" no-mortise
hinge
5 Ú 64 " pilot hole
ß" deep
Î"
ü" shank hole, countersunk
O
1"
Mitered
ends
Q
Flap stay
N
#5 x ß" F.H.
wood screw
7 Ú 64 " pilot hole à" deep
B
E
Optional flap stay
J
K
D
O
A
J
K
18à"
2Ü"
K
15Ü"
à"
K
39Ü"
B
A
M
N
C
42à"
ß"
H
A
J
F
J
1à"
E
G
D
K
Ü" cove
M
D
K
#8 x 1Þ" F.H.
wood screws
C
D
K
Ý"
ü" shank hole,
countersunk
K
Ý"
H
Drawing 1a
BOTTOM NOTCH DETAIL
D
G
F
H
Drawing 1b
CLEAT NOTCH
DETAIL
Veneer lamination
lines centered on outside
face of each panel
#8 x 1Þ" F.H.
wood screws
Ý"
Ý"
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materials list
FINISHED SIZE
T
W
L Matl. Qty.
CUTTING DIAGRAM
A legs
1à" 1à" 20Þ"
W
4
B side top rails
1"
2Ü" 15Ü"
W
2
M
C side bottom rails
1"
4" 15Ü"
W
2
A
A
D stiles
1"
2Þ" 12"
W
8
E front/back top rails 1"
2Ü" 39Ü"
W
2
1à x 5Þ x 48" Walnut
à x 24 x 48" Cherry plywood
*
F front/back
bottom rails
C
C
D
D
D
D
L
1"
4" 39Ü"
W
2
B
G front/back cleats
1"
1" 37Ü"
W
2
1ã x 7Ü x 96" Walnut
(5/4 stock planed to 1" thick.)
*Plane or resaw to thickness
listed in the Materials List.
H side cleats
1"
1" 15Ü"
W
2
I top cleats
1"
1" 13Þ"
W
3
G
H
I
J side panels
Þ" 6¯" 11ê" LCP
4
F
F
K front/back panels Þ" 8ç" 11ê" LCP
8
E
1ã x 9Ü x 96" Walnut (5/4 stock planed to 1" thick.)
L* filler strips
Ý"
Þ"
3"
W
8
M bottom
à" 15Ü" 39Ü" CP
1
O
*
Q
N* front/back top trim à"
2Ü" 42à"
W
2
N
O* side top trim
à"
2Ü" 18à"
W
2
à x 5Þ x 96" Walnut
P* top
à"
20" 44"
EW
1
P
P
Q filler block
Þ"
2Ü" 2Ü"
W
1
à x 5Þ x 96" Walnut (2 needed)
*Parts initially cut oversize. See the instructions.
Materials Key : WÐwalnut, CPÐcherry plywood,
EWÐedge-joined walnut, LCPÐlaminated Ü" cherry ply-
wood.
K
K
K
K
K
K
K
Supplies: #8
´
1Þ" flathead wood screws, #8
´
1Þ" brass
K
K
K
K
K
K
K
ß" flathead wood screws, Ü"
hardboard, spray adhesive, glue, clear finish.
´
For best results, center panels
over veneer lamination lines.
Buying Guide
Hardware. 3
K
K
J
1" no-mortise hinges no. 00H51.04, $2.50
per pair; flap stay no. 00U06.01, $11.90 per stay. Order
from Lee Valley Tools, P.O. Box 1780, Ogdensburg, NY
13669, call 800/871-8158, or go to www.leevalley.com.
´
J
J
J
J
J
J
J
Ü x 48 x 96" Cherry plywood
Part
flathead wood screws, #5
112933782.051.png 112933782.052.png 112933782.053.png
Start with the carcase parts
and top cleats
Note : For the best fitting joints,
surface-plane at the same time all
materials that require the same
finished thickness.
1 From 8/4 walnut, cut the legs (A)
to the size listed in the Materials
List and set aside. You also can
make the legs by laminating three
à"-thick boards and surface-plan-
ing to the listed dimensions.
2 From 5/4 walnut, planed to 1"
thick, cut the side top rails (B), side
bottom rails (C), stiles (D),
front/back top rails (E), front/back
bottom rails (F), front/back cleats
(G), side cleats (H), and top cleats
(I) to the sizes listed.
3 Cut a Ý" notch in both ends of
the side cleats (H), where shown
on Drawing 1a.
4 Lay out and cut a à" radius on
the ends of the top cleats (I), where
shown on Drawing 1. Then rout a
Û" round-over on the outer edges
of the cleats.
5 To form the Þ"-thick side panels
(J) and front/back panels (K), first
cut Ü"-thick cherry plywood to the
sizes listed. (YouÕll need to double
the quantity in the Materials List.)
For the best appearance, cut the
panels so that the veneer lamina-
tion line will be in the center of
each panel, where shown on
Drawing 1. Determine which
panelsÑwhen placed side by
sideÑoffer the best overall look,
and which can be joined back to
back. YouÕll want the best face of
each panel facing the outside of the
chest. Then, glue and clamp the
panel sets back to back.
1à"
1à"
Ý"
A
Drawing 2
LEG
20Þ"
Width of grooves
must match width
of laminated panels.
L
3"
L
Machine the details
on the carcase parts
1 To cut the grooves in the legs (A)
to receive the side panels (J),
front/back panels (K), and the
tenons of the rails, install a Ý"
dado blade in your tablesaw.
Adjust it to cut ë" deeper than the
Ý" depth shown on Drawing 2 to
allow for glue squeeze-out and to
ensure that the rail tenons do not
Ý"
Paper pattern and Ü" hardboard
template for marking the leg profile
Page 4 of 12
TM
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