Chair - lounger.pdf

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LOUNGE.PDF
haise Lounge
This easy-to-make chaise lounge will become a favorite place for napping in the sun or
reading a good book underneath a shade tree. Because it’s on wheels, you can move it to any
location you wish—even to the beach.
Special Tools and Techniques
  Dadoes
Materials and Supplies
  30 linear feet of 2 x 4 pine
  45 linear feet of 1 x 4 pine
  25 linear feet of 1 x 2 pine
  2 linear feet of 1”-wide dowel rod
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C
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Hardware
  60 1-1/4” screws
  12 1-1/2” screws
  15 2-1/2” screws
  50 3d x 1-1/4” nails
  50 4d x 1-1/2” nails
  2 3/8”x 2” carriage bolts with matching washers and nuts
  2 3/8”x 3” carriage bolts with matching washers and nuts
  2 ½” x 4” machine bolts with matching washers and nuts
  2 7”-diameter wheels (the type used for lawn mowers)
Cutting List
Code
Description
Qty. Materials
Dimensions
A Side
2 2 x 4 pine
80” long
B Front/Back
2 2 x 4 pine
24” long
C Front Leg
2 2 x 4 pine
14” long
D Back Leg
2 2 x 4 pine
12” long
E Leg Support
1 2 x 4 pine
24” long
F Inner Support
2 1 x 2 pine
44” long
G Slat
11 1 x 4 pine
24” long
H Inner Rack
1 1 x 4 pine
19” long
I
Short Back Support
2 1 x 2 pine
22-3/8” long
J
Long Back Support
2 1 x 2 pine
31-1/2” long
K Back Slat
8 1 x 4 pine
23-7/8” long
L Rod
1 1” dowel rod 23-7/8” long
M Extender
2 1 x 2 pine
15” long
Making the Frame
1. Cut two sides (A) from 2 x 4 pine, each measuring 80” long.
2. Cut two dadoes across the width of side (A), as shown in Figure 1 . Each dado is 3-1/2”
wide and ¾” deep.
3. Cut two front/backs (B) from 2 x 4 pine, each measuring 24” long.
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4. Place the sides (A) on a level surface, parallel to each other and 24” apart. The dadoed
surfaces should be facing each other. Place the two front/backs (B) between the two sides
(A), as shown in Figure 2 . Screw through the sides (A) into the ends of the fronts/backs
(B), using two 2-1/2”-long screws on each joint.
Adding the Legs
1. Cut two front legs (C) from 2 x 4
pine, each measuring 14” long.
Figure 1
2. Cut a lap dado on one end of a front
leg (C), measuring 3-1/2” wide and
¾” deep, as shown in Figure 3 .
Repeat the procedure to cut a lap
dado on the remaining front leg (C).
Figure 2
3. Apply glue to the meeting surfaces
and fit the dado in one front leg (C)
into the dado 14” from the end of one
side (A), as shown in Figure 4.
Screw through the dadoed portions
of both the front leg (C) and side (A),
using two 1-1/4”-long screws on
each side of the joint. Repeat the
procedure to attach the remaining
front leg (C) to the opposite side (A).
4. Cut two back legs (D) from 2 x 4
pine, each measuring 12” long.
5. Cut a lap dado on one end of a back
leg (D), measuring 3-1/2” wide and
¾” deep, as shown in Figure 5.
Figure 3
6. Drill a ½” hole through the opposite
end of the back leg (D). The hole
should be centered on the wide
surface of the back leg (D), and 1-
1/2” from the end of the back leg
(D).
7. Apply glue to the meeting surfaces and fit the dado in one back leg (D) into one of the
remaining dadoes in the side (A), as shown in Figure 4 . Screw through the dadoed portions
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of both the back leg (D) and side (A), using two 1-1/4”-long screws on each side of the
joint. Repeat this procedure to attach the remaining back leg (D).
8. Cut one leg support (E) from 2 x 4 pine, measuring 24’ long.
9. Fit the leg support (E) between the two back legs (D), 5-1/2” from the bottom of the leg, as
shown in Figure 4 . Screw through the back legs (D) into the end of the leg support (E),
using two 2-1/2”-long screws on each joint.
Figure 4
Adding the Front Slats
1. The chaise consists of two parts: the front
leg area, which is stationary; and the
backrest area, which is adjustable. The front
leg area consists of slats set over inner
supports. Cut two long inner supports (F)
from 1 x 2 pine, each measuring 44” long.
Figure 5
2. Apply glue to the meeting surfaces and
attach one inner support (F) ¾” elow the
top edge of the inner side (A), as shown in
Figure 6. Screw through the inner support
(F) and into the side (A), using 1-1/4”-long
screws spaced about ever 4 or 5 inches.
Repeat this procedure to attach the second
inner support (F) to the opposite inner side
(A).
Adding the Slats
1. Cut 11 slats (G) from 1 x 4 pine, each measuring 24” long.
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2. Attach one slat (G) over the inner supports (F), ½” from the front/back (B), as shown in
Figure 7. Nail through the end of the slat (G) into the inner supports (F). Use two 1-1/4”
long nails on each joint.
3. Repeat the same procedure to attach the remaining 10 slats (G) on top of the inner supports
(F), spacing each slat ½” from the previous one.
Figure 6
Figure 7
Making the Inner Rack
1. The angle of the chaise back is adjusted by placing a wooden rod into your choice of
multiple slots in the inner rack. Cut one inner rack (H) from 1 x 4 pine, measuring 19”
long.
2. Drill six 1”-diameter holes 2 inches apart along the length of the inner rack (H), beginning
1-1/2” from the end, as shown in Figure 8 . These holes must be centered width-wise on the
1 x 4.
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