RVU_Fuel_Pressure_sensor_replacement_SAGA_Code_24M5.05 (2008.07.18).pdf

Technical Bulletin

REQUIRED VEHICLE UPDATE TECHNICAL BULLETIN (RVUTB)

PERFORM ON ALL APPLICABLE VEHICLES WITHIN THE LIMITED NEW VEHICLE WARRANTY

20 08 03 Jul. 17, 2008 2018345 Supersedes RVUTB 20 08 02 dated July 16, 2008 due to REVISED SAGA

Claiming Instructions

RVU – Fuel Pressure Sensor Replacement (SAGA Code 24M5/O5)

This RVU has been proactively released to prevent the following condition from occurring in the vehicle:

MIL ON and DTC P310B and/or P129F stored in the ECM fault memory.

Tip:

This technical bulletin is in effect for 12 months from date of publication as listed above. After that date, this

Technical Bulletin will expire and no longer be in effect.

Technical Bulletin Expiration Date: July 16, 2009

Model(s)

Year

Engine

Trans. Code

VIN Range From

VIN Range To

(A5) Jetta

2006-2007

2.0T

All

1K_6M773632

1K_7M069214

GTI

2006-2007

2.0T

All

1K_6W017326

1K_7W102493

Eos

2007

2.0T

All

1F_7V000073

1F_7V022166

Passat, Passat

Wagon

2006-2007

2.0T

All

3C_6E096836

3C_6P082643

3C_7E109905

3C_7P082248

Touareg

2007

4.2L

All

7L_7D000249

7L_7D053225

Technical Background

A malfunction of fuel pressure sensor – G410- (low pressure side) may cause an incorrect fuel pressure reading

from the ECM. This condition may result in MIL illumination and DTC ’ s stored in fault memory.

Production Solution

Improved fuel pressure sensor -G410- (low pressure side).

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No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or

otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin

Service

Requirements:

Vehicle must meet ALL of the following criteria:

Vehicle must show the applicable RVUTB code open in ElsaWeb on the day of the repair.

Vehicle must be within the Limited New Vehicle Warranty.

Update must be performed prior to expiration date listed in this technical bulletin.

Tip:

Procedure must be performed on applicable vehicles in dealer inventory prior to sale.

Procedure

Replace fuel pressure sensor – G410- (low pressure side), see Repair Manual Group 20 in ElsaWeb.

Note:

To prevent damage to engine cover, engine cover stops must

be removed in the sequence as shown.

Fuel pressure sensor – G410- (low pressure side) Installation torque:

15 Nm, 2.0L TFSI engine

22 Nm, 4.2 V8 FSI engine

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intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.

No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or

otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin

Warranty

Claim

Entry

Procedure

Immediately upon completion of the repair work, enter the correct code listed below. Claims will

only be paid for vehicles that show the RVUTB open in ElsaWeb on the day of repair. To help

ensure prompt and proper payment, attach the screen print to the repair order.

Additional

Actions

Some of the affected vehicles may be involved in additional actions, recalls or service campaigns.

Please check ElsaWeb so that any additional required work can be done simultaneously.

Claim Help Contact your Warranty Claim Specialists. For contact information please proceed to “ ServiceNet-

Warranty Information – Canada-Contact Information – Warranty Claim Specialists. ”

Required

Customer

Notificatio

Inform your customer in writing by recording on the Repair Order any and all work that was

conducted on the vehicle, including any and all updates completed under this RVUTB.

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intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.

No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or

otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin

SAGA CODE 24M5 (O5) SAGA Claim Entry Procedure

Check in the system Service-Online, FISH (VSI), to determine whether this RVUTB is open.

Service No.: 24M5

Damage Code: 0066

Parts Manufacturer – Use Vendor Code: TN2

Claim Type

Sold vehicle = 7 10

Unsold vehicle = 7 90

Accounting Instructions

IMPORTANT! Use Criteria Codes as shown in ElsaWeb.

Jetta/GTI (Criteria 01), Eos (Criteria 02), For Passat (Criteria 03), Touareg (Criteria 04)

Criteria I.D. (01 or 02 or 03 or 04) Check fuel pressure sensor G410 (low pressure side); no update

required

Repair operation: 0183 00 99 10 TU

Jetta/GTI (Criteria 01), Eos (Criteria 02), For Passat (Criteria 03)

Criteria I.D. 01, 02, 03 Check and replace fuel pressure sensor G410 (low pressure side)

Repair operation: 2409 55 99 40 TU

Part No. : 06E 906 051 K Fuel Pressure Sensor

For Touareg (Criteria 04)

Criteria I.D. 04 Check and replace fuel pressure sensor G410 (low pressure side)

Repair operation: 2409 55 99 30 TU

Part No. : 06E 906 051 K Fuel Pressure Sensor

There is NO reimbursement for Car Wash or Loaner Vehicle!

If Customer refused repairs

Fax the Repair Order to Volkswagen at (248) 754-5093 and provide VIN, applicable Service Number, Customer

Information, Dealer Number and Date

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intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.

No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or

otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin

Required Parts and Tools

Part Number

Part Description

Quantity

06E906051K

Fuel Pressure Sensor

Additional Information

All part and service references provided in this Technical Bulletin are subject to change and/or removal.

Always check with your Parts Dept. and Repair Manuals for the latest information.

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intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.

No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or

otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

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