Piaggio Engine 500cc_service_owka.pdf

SERVICE

STATION

MANUAL

• Engine 500 cc

Piaggio & C. S.p.A.

Pontedera

After Sales Service

Dis. 594766 - 04/01

Grafica e Stampa: C.L.D. - Pontedera (PI)

Data are subject to modification without notice.

We decline all liability for the use of non-original spare parts or accessories that have not been tested and/or approved.

SERVICE STATION MANUAL

X9 500 cc

This manual has been prepared by Piaggio & C. S.p.A. for use in the workshops of authorised Piaggio dealers and

sub-agents.

It is assumed that the person utilising this manual for servicing or repairing Piaggio vehicles has a knowledge of the

principles of mechanics and standard procedures for vehicle repair. Any important changes in vehicle characteristics

or specific repair operations will be divulged by means of updates to this manual.

Satisfactory repair or service cannot be achieved without the necessary equipment and tools. Refer to the pages

of this manual concerning specific tools and equipment and the special tools catalogue.

Critical information in the manual is indicated as follows.

N.B. : Important information for facilitating and explaining a procedure.

Warning

- Procedures that must be followed to avoid damage to the vehicle.

Caution

- Procedures that must be followed to eliminate the risk of injury to repair / service personnel.

TABLE OF CONTENTS

GENERAL INFORMATION AND

MAINTENANCE

SPECIFIC TOOLS

AUTOMATIC TRANSMISSION

FINAL REDUCTION

FLYWHEEL COVER

FLYWHEEL AND STARTING SYSTEM

THERMAL UNIT AND TIMING SYSTEM

CRANKCASE AND DRIVING SHAFT

INJECTION

LUBRICATION

COOLING SYSTEM

STARTER

TABLE OF CONTENTS

GENERAL INFORMATION AND

MAINTENANCE

General information and Maintenance

Safety prescriptions

Maintenance regulations

- If the work to be carried out requires the vehicle

engine to be running, make sure the workshop is

well ventilated and use proper exhausters. Do not

run the engine in closed places. Exhaust fumes are

toxic.

- Use only genuine PIAGGIO spare parts and recom-

mended lubricants. The use of non-original or non-

conforming spare parts can cause damage to the

vehicle.

- Battery electrolyte contains sulphuric acid. Protect

the eyes, clothes and skin. Sulphuric acid is highly

corrosive, if it comes into contact with eyes or skin,

wash the affected area abundantly with water and

seek immediate medical assistance.

- The only specific tools that can be used are those

expressly designed for this vehicle.

- Always fit new gaskets, seal rings and split pins when

reassembling parts.

- The battery produces hydrogen gas which is poten-

tially explosive. Do not smoke near the battery and

keep naked flames and sparks well clear, especially

when the battery is on charge.

- After disassembly, clean parts with non-flammable

solvent or a solvent with a high flash point. Lubricate

all surfaces before reassembly with the exception of

conical couplings.

- After reassembling, check that all the components

are correctly installed and that they work perfectly.

- Petrol is highly flammable and can be explosive in

certain conditions. Do not smoke in the work area

and do not introduce naked flames or sparks.

- Use only metric tools for disassembly, assembly and

maintenance work. Metric screws, nuts and bolts

cannot be interchanged with BS components. The

vehicle may be damaged if unsuitable tools or nuts,

bolts or screws are used.

- Clean brake shoes, drums and pads in a well

ventilated place. When using compressed air direct

the jet away from you to avoid inhaling the dust.

Although the brake linings are asbetos-free, inhala-

tion of the resulting dust is harmful.

- When working on the electrical system, ensure elec-

trical components are correctly installed, paying par-

ticular attention to ground and battery connections.

1 - 2

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika: