Bench - country-bench.pdf
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C
ountry Bench
This handsome, sturdy bench can be used either inside or out-of-doors. It would be attractive
in an entry hall, or on a front or back porch, or even in a child’s room. I painted mine a bright red to
match my entry door, but it would also be pretty with a stain finish or if left natural with just a wood
sealer applied. The finished bench is 46-1/2” wide, 36” tall, and 16 inches deep.
Materials List
Lumber:
• 3 pieces laminated 1 x 4 pine:
• 2 pieces 14” x 36”
• 1 piece 16” x 46-1/2”
• (OR 44 linear feet 1 x 4 pine)
• 25 linear feet 1 x 4 pine
• 13 linear feet 1 x 6 pine
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Hardware:
• Approx. 100 #6 x 1-1/4” flathead wood screws
• Approx. 50 #6 x 2-1/4” flathead wood screws
Special Tools and Techniques:
• 2 or 3 heavy-duty bar clamps (optional)
Cutting List
Code
Description
Qty.
Materials
Dimensions
A Side
2 Laminated pine 14” x 36”
B Vertical Back
8 1 x 6 pine
19” long
C Horizontal Back
4 1 x 4 pine
45” long
D Seat
1 Laminated pine 16” x 46-1/2”
E Seat Support
2 1 x 4 pine
13-1/4” long
F Center Support
1 1 x 4 pine
43-1/2” long
G Front Support
1 1 x 4 pine
45” long
Notes on the Materials
Both the sides and the seat of this bench are constructed from laminated 1 x 4 pine boards. Most
building-supply stores sell sections of pine that have already been laminated. If you want to laminate
the boards yourself, you need 44 linear feet of 1 x 4 pine and at least two heavy-duty bar clamps.
Making the Bench Sides
1. If you purchased pine that is already laminated, simply cut two pieces, each 14 x 36 inches,
making two sides (A). Then skip down to Step 4.
2. If you want to laminate the boards yourself, cut four lengths from 1 x 4 pine, each 36 inches
long. To ensure a solid bond in the lamination process, it is a good idea to rip a minuscule
amount from each edge to be joined before gluing the wood lengths together. Place the boards
side-by-side, and wipe glue on the adjoining 36”-long edges. Then clamp the four boards
together using at least two bar clamps. (Refer to the “Tips and Techniques” section on the home
page if you need assistance with clamping procedures.) Leave the assembly clamped for at least
24 hours. You now have one side (A) measuring 14 x 36 inches.
3. Repeat Step 2 to laminate the second side (A).
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4. The top edge of each side (A) is then cut in a curve according to the pattern shown in Figure 1.
Enlarge the pattern and trace it onto the top of both laminated sides. Then, following the pattern
lines, cut the curves.
Figure 1
(Enlarge by 600% to
get actual size.)
Making the Back
The back of the bench consists of eight lengths of 1 x 6 pine that are set side by side vertically and
sandwiched–top and bottom–between two horizontal 1 x 4 pine boards.
1. Cut eight vertical back pieces (B) from 1 x 6 pine, each 19 inches
long.
2.
Figure 2
shows the decorative pattern that is cut in each vertical
back piece (B). Enlarge the pattern, trace it onto one of the vertical
back pieces (B), and cut the board along the pattern lines. Use the
resulting cut board to mark the same pattern on each of the
remaining seven vertical back pieces (B).
Be sure to use the first board you cut as the pattern for each subsequent
back piece so that the resulting cuts will all be the same.
3. Sand each of the vertical back pieces (B) now because it will be
difficult to sand them after the back is assembled.
4. Cut four horizontal back pieces (C) from 1 x 4 pine, each 45 inches
long.
5. Set two of the horizontal back pieces (C) on a level work surface
placing them parallel to each other and with the inside edges 12
inches apart.
Figure 2
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6. Lay the eight vertical back pieces (B) evenly spaced on top of the horizontal back pieces (C).
As shown in
Figure 3
, the ends of the verticals (B) should be flush with the outer edges of the
horizontals (C).
Figure 3
7. Attach the vertical back pieces (B) to the two horizontals (C) using glue and 1-1/4”-long screws.
One screw in each end of each of the verticals (B) should be sufficient.
8. Place the remaining two horizontal back pieces (C) on top of the assembly, making sure to align
them with the horizontals already attached. As shown in
Figure 4
, the verticals (B) are now
sandwiched between the horizontals (C). Glue and screw the two unattached horizontal back
pieces in place using eight 1-1/4”-long screws for each horizontal board. Place one screw over
the center of each end of each of the verticals (B).
Making the Seat
1. If you purchased pine that is already laminated, simply cut one piece 16 x 46-1/2 inches making
the seat (D). Then skip down to Step 4.
2. If you want to laminate the boards yourself, cut five pieces from 1 x 4 pine, each 46-1/2” long.
Rip a minuscule amount from each edge to be joined, and place the boards side-by-side. Wipe
glue on the adjoining edges, and clamp the five boards together using at least two bar clamps.
Leave the assembly clamped for a minimum of 24 hours.
3. Rip one edge of the laminated assembly to make the overall width 16 inches. You now have
one seat (D) measuring 16 x 46 inches.
4. Next, as shown in
Figure 5
, cut a notch ¾” deep and 14 inches long on each end of the seat (D).
To provide the most support, position the 46-1/2”-long front of the seat on the edge that still
retains a full-width board (the non-ripped edge).
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Figure 4
Figure 5
Attaching the Seat
1. Cut one 13-1/4”-long seat support (E) from 1 x 4 pine.
2. Measure 16 inches from the bottom of one side (A), and attach the seat support (E) as shown in
Figure 6
. It should fit flush at the back edge and ¾” from the front edge of the side (A). Use
glue and four or five 1-1/4” screws, screwing through the seat support (E) into the side (A).
3. Repeat Steps 1 and 2 to cut and attach a second seat support (E) to the remaining side (A). The
seat supports (E) are both on the inside of the bench, so make certain that the two sides (A) with
seat supports (E) attached are mirror images of each other.
4. Cut one 43-1/2”-long center support (F) from 1 x 4 pine.
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