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Receiver Band-Pass Filters Having Maximum Attenuation in Adjacent Bands
Receiver Band-Pass
Maximum Attenuation
in Adjacent Bands
Third-order Cauer filters can boost performance of
multi-transmitter, multi-operator contest stations to
the “next level.” The filters are practical and you
don’t need expensive test equipment to align them.
By Ed Wetherhold, W3NQN
ARRL Technical Advisor
plained how to design, assemble
and test six three-resonator band-
pass filters (BPFs) for attenuating the
phase noise and harmonics of the typi-
cal 150-W transceiver, both on trans-
mitting and receiving. In this article,
I will explain how to design, assemble
and tune smaller-sized four-resonator
BPFs having maximum attenuation in
the two ham bands adjacent to the
band being received. The BPFs are in-
tended for connection to the 50-
contester, where six receivers and six
high-power transmitters are in simul-
taneous operation, and the receivers
need preselection filtering to prevent
front-end overload.
Several receiving band-pass filter
designs are in current use by the multi-
multi contest fraternity, but they are
either difficult to assemble, have in-
sufficient attenuation, or lack design
information so the interested reader
can confirm the correctness of the de-
sign or try a different design. For ex-
ample, an article in CQ CONTEST
Magazine 2 described a group of band-
pass filters for the multi-multi opera-
tor station. Although the BPFs had
exceptional stop-band attenuation (on
the order of 80 dB in adjacent bands),
the number of components (seven in-
ductors and seven capacitors) was
more than really needed, and the con-
struction was difficult. The author
made a passing reference to Zverev’s
Handbook of Filter Synthesis 3 as a
source of the designs, but no explana-
tion of the design procedure was in-
cluded; consequently, none of the BPF
designs could be confirmed. Other re-
ceiver BPF designs used over the past
15 years by the better-known multi-
multi operators used a capacitively
coupled three-resonator design with
capacitor input and output. The at-
tenuation of low-frequency signals was
very good because of the capacitive
coupling, but the high-frequency per-
formance was poor. In addition, the
tuning procedure was difficult unless
you used a network analyzer.
In comparison, the new four-resona-
tor receiver BPFs described below
RF
input terminals of a receiver. They are
especially useful for the multi-multi
1 Notes appear on page 33 .
1426 Catlyn Pl
Annapolis, MD 21401
tel 410-268-0916
July/Aug 1999 27
Filters Having
I n a recent QST article, 1 I ex-
421939584.006.png
need only four inductors and four ca-
pacitors for each BPF. Preliminary tun-
ing of the four resonators requires a
signal generator and detector, with fi-
nal tuning using the return-loss test
described in a previous article. 4 Stop-
band attenuation of 60 to 80 dB is
obtained in the center of the bands ad-
jacent to the passband. The four induc-
tors and capacitors of each BPF can be
mounted on a piece of 1×1 1 / 2 -inch perf-
board and installed in a 2 1 / 8 ×1 5 / 8 ×3 1 / 2 -
inch aluminum Minibox. The design
procedure is fully explained. Anyone
having a computer can duplicate the
designs and confirm the correctness of
each design by means of free software
that is available.
Whether you want to update your
receiver BPFs for better selectivity, or
design different BPFs, this article will
show you how to do it.
third-order filter, the software costs
nothing! This unusual offer to the
Amateur Radio fraternity is made by
Jim Tonne, president of Trinity Soft-
ware. 8 Jim’s intent is that those seri-
ously interested in filter design and
analysis—either for amateur or profes-
sional purposes—should have the op-
portunity to become familiar with his
ELSIE (LC) filter-design and analysis
software. He is therefore offering a
demo disk of his DOS-based ELSIE
software to anyone who asks. Although
the program on the demo disk is lim-
ited to filters of the third order only, all
options of ELSIE are available for use.
These include plots and tables of all
parameters, ELSIE can design filters,
and tune the designs.
Those interested in either duplicat-
ing these third-order Cauer BPF de-
signs or designing other third-order
BPFs for different bands may obtain
ELSIE software on a 3 1 / 2 -inch floppy
disk by writing to Jim. In your letter,
please include a description of your in-
tended application and your filter-de-
sign background.
for the 160, 80, 40, 20 and 15-meter
BPFs are shown in Table 1 . With these
data, you can assemble and tune a set
of BPFs with confidence.
Fig 1 shows the schematic diagram
and the L, C and frequency values of the
40-meter BPF. As specified in rows 4, 5
and 6 of the 40-meter data in Table 1 ,
inductors L1 and L4 each have five
quintifilar turns of #18 and #20 magnet
wire wound on T94-6 powdered-iron
cores. A tap at the fifth turn above
ground serves as the input and output
connection to a 50-Ω source and load.
The other BPFs are wired in a similar
manner, except the 160 and 80-meter
BPFs use quadrifilar windings for L1
and L4 instead of quintifilar windings.
Using quadrifilar or quintifilar
windings on L1 and L4 results in an
interleaving of all turns, with a corre-
spondingly greater coupling between
turns than that obtained with the
more-customary single continuous
winding. The inter-winding coupling
reduces leakage inductance while op-
timizing the filter performance. This
same winding technique was used in
the wiring of the input and output reso-
nators in the transmit BPFs discussed
in an earlier article (see Note 1 ).
It was necessary to connect resona-
tors 2 and 3 of the BPFs to taps on L1
and L4 at 1 / 4 or 1 / 5 of the total turns so
that the component values of resona-
tors 2 and 3 would be practical. For
example, the inductive reactances of
L2 and L3 in the 40-meter BPF design
are 413 Ω and 391 Ω at 14.287 and
3.734 MHz, respectively. These rea-
sonable reactances can be achieved
Background
Some previously published designs
used two or three top-coupled resona-
tors, such as the N1AL designs, 5 or the
W3LPL designs. 6 K4VX used three-
resonator Butterworth designs for his
BPFs, 7 and the most-selective BPFs
by N6AW used seven resonators in a
series-parallel configuration (See
Note 2 ) . I elected to base my BPF de-
signs on the four-resonator, third-or-
der Cauer. The input and output shunt
resonators are tuned to the center fre-
quency of the passband and the two
series-connected resonators are tuned
to the center frequencies of the adja-
cent bands. The intent is to have one
more resonator than used in the sim-
pler designs while getting maximum
attenuation in the adjacent bands by
having two of the resonators tuned to
the frequencies where maximum at-
tenuation is needed.
Although the stop-band attenuation
of the third-order Cauer may be less
than that of the N6AW seven-resona-
tor design, the less-complex Cauer has
less passband insertion loss, and is
easier to assemble and tune. The de-
sign procedure to be explained shows
how to confirm each BPF design and
how to calculate other designs having
different center frequencies or band-
widths. The computer used for design-
ing needs only a DOS operating sys-
tem. The computer I used has a 386SX
microprocessor operating at 20 MHz
with MS-DOS Ver. 4.01.
In addition to a computer, you need
filter-design and analysis software.
Normally, such software would cost
more than $100, but for you to design,
analyze and plot the responses of any
BPF Design and
Confirmation Procedure
The design of these third-order Cauer
BPFs involves discovering the optimum
values of many parameters, such as
passband and stop-band widths, cen-
ter frequency, stop-band attenuation,
passband return loss, and impedances
of the input and output resonators.
Finding the optimum values of all these
would have been impossible without
the help of ELSIE . My ELSIE designs
C1, 4 = 100 pF
L1, L4 = 4.926
µ
H F1, F4 = 7.17 MHz
C2 = 27 pF
L2 = 4.60 µ H
F2 = 14.29 MHz
C3 = 110 pF
L3 = 16.5
H
F3 = 3.734 MHz
Fig 1—Schematic diagram and component values of the 40-meter receiver band-
pass filter. The diagram is representative of all receiver BPFs, except for the 160
and 80-meter BPFs, which have quadrifilar windings for L1 and L4. See Table 1 for
the component values and coil-winding details.
28 QEX
µ
421939584.007.png
with toroidal powdered-iron cores. If
these resonators had been connected
to the tops of resonators 1 and 4, the
reactances would have been impracti-
cal at 25 times greater; that is, at
10.3 kΩ and 9.7 kΩ.
If resonators 1 and 4 had been de-
signed for an impedance of 50 Ω at the
start, this would have eliminated the
need for taps, but then the inductance
and reactance of L1 and L4 would have
been much too low at 0.197 µH and
8.88 Ω to realize these inductance val-
ues with acceptable Q. The procedure
to obtain optimum component values
for all resonators is to design resona-
tors 1 and 4 for an impedance equal to
the square of 2, 3, 4 or 5 times 50 Ω,
and then to connect the center resona-
tors between 50-Ω taps on L1 and L4.
Whether a quadrifilar or quintifilar
winding is used for L1 and L4 depends
on the BPF percentage bandwidth. For
example, the percentage bandwidth of
the 80-meter BPF is (100 × BW )/ F c =
82.385 / 3.74 = 22%. This is a relatively
broad bandwidth, and a quadrifilar
winding is satisfactory. In comparison,
the percentage bandwidths of the 40,
20 and 15-meter BPFs are 11.3%, 5.0%
and 6.8%, and quintifilar windings are
more appropriate. The 160-meter BPF
has a relative percentage bandwidth of
11.7%, and either quadrifilar or quin-
tifilar windings could be used.
The BPF designs listed in Table 1
may be confirmed in two ways. The
simplest way is to use the analysis
option of ELSIE wherein the listed
component values are entered at the
ELSIE prompts, and the insertion loss
and return-loss response plots are
viewed to confirm that the design is
satisfactory. However, a minor correc-
tion to the tabular data for resonators
2 and 3 must be made before entering
their component values at the ELSIE
prompts because ELSIE is not capable
of evaluating tapped inductors. Con-
sequently, the two series-connected
resonators 2 and 3 must be moved to
the tops of resonators 1 and 4, and the
component values of resonators 2 and
3 corrected to account for the change
in impedance level. This is accom-
plished by multiplying and dividing
the tabular inductance and capaci-
tance values, respectively, of resona-
tors 2 and 3 by a factor equal to the
impedance of resonators 1 and 4 di-
vided by 50, or 1250 / 50 = 25. Fig 2
shows the schematic diagram and
component values of the 40-meter BPF
in a corrected form suitable for ELSIE
to analyze the design and plot the at-
tenuation and return-loss responses.
The attenuation peaks should fall in
the center of the 80 and 20-meter
bands, and the minimum passband
return loss should be 30 dB.
The BPF designs may also be con-
firmed by letting ELSIE assist you in
designing a BPF. At the ELSIE
prompts, enter the width of the pass-
band, the center frequency, the stop-
band width, the depth of the stop-band
attenuation and the impedance.
ELSIE will then design a BPF to meet
these requirements. The design val-
ues to use are listed in the first two
rows of each column in Table 1 , except
for the passband return loss, which is
not needed by ELSIE , and is included
only for reference.
After reviewing the attenuation and
return-loss response plots, you then
manually tune the design so the at-
tenuation peaks fall at the center of
the bands adjacent to the passband.
This is done by varying the C and L
values of resonators 2 and 3 while
maintaining a passband return loss
greater than 20 dB. Additional minor
adjustments can be made to the center
frequency so that the values of C1 and
C4 are convenient. For example, the
center frequency of the 40-meter BPF
was increased slightly from 7.15 MHz
to 7.17 MHz so C1 and C4 would be-
come exactly 100 pF instead of the
original nonstandard value.
When you are satisfied with the
tuned design, the impractical compo-
nent values of resonators 2 and 3 are
scaled from the design impedance to
50 Ω. The 50-Ω taps on resonators 1
and 4 serve as the BPF input and out-
put connections. Fig 1 shows the sche-
matic diagram of the completed design
of the 40-meter BPF.
The third-order BPFs designed by
ELSIE originated as classic Cauer
designs, where the minimum stop-
band attenuation both below and
above the passband are identical.
However, after the modifications, the
lower and upper-frequency minimum-
attenuation levels are no longer iden-
tical, thus showing that the design is
no longer a legitimate Cauer. For this
reason, these modified Cauer designs
cannot be duplicated using the pub-
lished Zverev tables. For our pur-
poses, this is of no concern as long as
the attenuation peaks are in the cen-
ter of the adjacent ham bands, and the
computer-calculated minimum pass-
band return loss is greater than 20 dB.
By using ELSIE to design these third-
order Cauers, what before was impos-
sible now becomes simple!
BPF Assembly and Tuning
Fig 3 shows the 40-meter BPF as-
sembled on a piece of perfboard in-
stalled in an LMB 873 aluminum
Minibox. The toroidal inductors are
secured to the perfboard by passing
their leads through the holes in the
perfboard, then sharply bending the
leads sideways. All capacitors are con-
nected to the inductor leads under the
perfboard. A cardboard strip insulates
the capacitor and inductor leads (un-
der the perfboard) from the bottom of
the aluminum box. The #18 wire leads
of L1 and L4 connect at each end of the
assembly to the center pins and
ground lugs of the phono connectors.
These four #18 leads provide sufficient
support to hold the assembly in place.
The other BPFs are assembled in a
similar manner.
The assembly of the BPF components
is greatly simplified by the omission of
shielding partitions between stages.
The lack of any shielding apparently
had no effect on the BPF stop-band
performance, since attenuation levels
greater than 80 dB were noted in the
upper frequencies in all the BPF tests.
Because resonators 1 and 4 must be
C1, 4 = 100 pF
L1, 4 = 4.926
µ
H F1,4 = 7.17 MHz Z = 1250
C2 = 1.08 pF
L2 = 114.90 µ H F2 = 14.29 MHz
C3 = 4.40 pF
L3 = 412.80
µ
H F3 = 3.734 MHz
taps on L1 and L4. Use these component
values if you want ELSIE to analyze the BPF performance.
30 QEX
Fig 2—Schematic diagram of the prototype third-order Cauer 40-meter BPF before
resonators 2 and 3 are moved to the 50-
421939584.008.png
tuned to the same center frequency,
successful tuning depends on using
precisely matched capacitors, prefer-
ably both having the same value, and
within one percent of the design value.
For the 40-meter BPF, this frequency
was 7.17 MHz, so C1 and C4 could be
standard values of 100 pF. Capacitors
2 and 3 can be within two percent of
the design values. Sufficient room
should be left on the T94 cores so the
windings can be squeezed or spread to
fine tune each resonator. This is im-
portant so that all resonators can be
tuned either to the center of the BPF
passband, or to the center frequency
of the adjacent amateur bands.
Initially, tune each resonator before
installation on the perfboard. First,
pass a single-turn wire loop from a
signal generator through the center of
the inductor. Then put a second loop
through the inductor, and connect it to
a sensitive wide-band detector. Vary
the signal-generator frequency until
you see a voltage peak on the detector
output meter; that indicates circuit
resonance. Measure the generator fre-
quency with a frequency counter, then
squeeze or spread the inductor turns
until a resonance peak is obtained at
the design frequency. After this, in-
stall the resonator on the perfboard
without disturbing the turns on the
core. A final check on the BPF tuning
is made with the return-loss response
test as explained in the referent of
Note 4 . After the final check, the in-
ductor turns may be secured with a
coating of polystyrene Q-dope. 9
BPF could be duplicated with an
ELSIE analysis only when C3 was
made equal to 490 pF instead of the
470-pF value, and F3 was 0.984 MHz.
The actual value of C3 is 20 pF
greater than the 470-pF capacitor in-
stalled on the perfboard because of
the inter-winding capacity of L3. Con-
2.6 inches) with the prepunched holes on a 0.1-inch grid. All
capacitors are mounted under the perfboard. A strip of cardboard glued to the
inside of the box bottom provides insulation between the BPF leads and the
aluminum box. The BPF input and output leads that are connected at each end to
the phono-connector center pins and ground lugs are stiff enough to hold the
assembly in place.
×
Special Tuning Considerations
To find the optimum parameters for
the 160-meter BPF, I used ELSIE’s
“tune” mode to find convenient capaci-
tance values while keeping the upper-
frequency attenuation peak in the cen-
ter of the 80-meter band and while
keeping the minimum passband re-
turn loss greater than 20 dB. The
placement of the lower-frequency at-
tenuation peak, established by reso-
nator #3, was not critical, and the C3
and L3 values were varied until a con-
venient C3 value of 470 pF was ob-
tained with a computer-calculated
minimum return loss of more than
20 dB. However, when the design was
assembled and final tuning adjusted
by observing the measured return-loss
response as seen on an oscilloscope, I
discovered that the optimum return-
loss response occurred when resonator
#3 was tuned to 0.984 MHz, not to the
original frequency. The measured re-
turn-loss response of the assembled
Fig 4—The plot shows the insertion-loss response of the 40-meter BPF as
measured with a network analyzer. The attenuation of signals in the adjacent 80
and 20-meter bands is greater than 58 and 85 dB, respectively. The passband loss
is about 0.5 dB and the passband return loss (not shown) is greater than 20 dB.
July/Aug 1999 31
× 1 5 / 8 inches (LMB 873). The T94 cores are installed on the top of a piece of
perfboard (1
× 2 1 / 8
Fig 3—The photo shows the 40-meter BPF assembled in an aluminum Minibox
3 1 / 2
421939584.001.png 421939584.002.png 421939584.003.png 421939584.004.png 421939584.005.png
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