Wymiana tulei gumowej BMW e36.pdf

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Hands On
Words Paul Wager
Photography Michael Whitestone
The Sharp End
When BMW debuted its Z axle in the Z1 and
later in mass production in the E36 cars , it
brought in a new era of sharply-handling
BMWs and meant an end to the semi trailing
arm drama which had held up the company’s
rear ends for so long.
To a large extent it meant the end of
replacement rear suspension bushes on an
annual basis, but if the rear end of your E36
is starting to feel a little soggy, then spend-
ing £20 on a couple of replacement trailing
arm bushes will sharpen things up again.
The symptoms of worn trailing arm
bushes are easy to spot: a generally soggy
feeling from the rear and sometimes a
clunking, as if a rear door isn’t closed
properly. In extreme cases, if you rock the
car with the handbrake on, you’ll be able to
see the wheel move back and forth slightly.
It’s a quick and easy job with basic tools –
even quicker and easier if you have the spe-
cial tool. You might think that rules it out for
an enthusiastic hands-on BMW owner, but
ever since the days when service lights had
us bemoaning the birth of the ‘throwaway
car’, the aftermarket has provided the tools
to take apart what BMW invents.
In the case of the E36 suspension, the
appropriate tool is made right here in
Britain by Auto Service Tools, who can sup-
ply a wide range of BMW special tools and
electronic diagnostic gear. You can easily
buy them from this very magazine through
Euro Car Parts and GSF. Yes, the job can be
done with a basic puller and a Jubilee clip,
but it’s nothing like as simple.
Read up on this job in the workshop manu-
als and you’ll find pages and pages of instruc-
tions on dismantling the entire trailing arm,
driveshafts and hubs – to the point where the
potential costs involved frighten you away
from even paying someone else to do it.
It’s not that difficult though, and can easi-
ly be done with the trailing arm on the car.
Even if you’ve never done it before, you’ll
easily replace both bushes in a couple of
hours and if you don’t fancy getting your
hands dirty, here’s what you’re asking your
specialist to do.
Contact
AST Tools
www.asttools.co.uk
Euro Car Parts
0208 956 5190 www.eurocarparts.com
German Swedish & French
0208 917 3899
What It Costs
Trailing arm bushes (pair) £20
AST4464 E36 suspension bush tool £191
Prices include VAT
www.gsfcarparts.com
Powerstation
01242 238400
www.powerstation.org.uk
TOTAL BMW DECEMBER 03 77
E36 suspension getting soggy? Invest an hour and £20 in a
sharpening up your 3-Series rear end.
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Hands On
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Safety
05
The first rule of working on cars and using tools of any kind is
don’t take risks:
• If you’re using power tools, protective gear is essential.
• Never work under a car without supporting it, using axle
stands first.
• When cars catch fire, they burn fast. Always have a fire
extinguisher to hand.
• If you’re not completely confident in your ability to complete
any task safely, don’t even start it. Leave it to the experts.
The advice and guidelines given in Total BMW magazine
are given in good faith and neither Total BMW nor A&S
Publishing can take any responsibility for injuries sustained
while carrying out the described tasks and procedures, or any
consequences arising from them.
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Sunday afternoon and being stuck with a car in pieces. Like most suspension
bush tools, the kit consists of a heavy-duty threaded shaft, a locknut on one end,
a force nut on the other end and a selection of bridging pieces and spacers. The
conical sleeve is crucial, as you’ll see.
2 Before taking anything apart, carefully measure the distance from the trailing
need to support it before you release the bolts. A trolley jack is ideal, and allows
you to gently lower the arm afterwards.
4 Before you do that though, you’ll need to release the flexible brake pipe from
the arm. Just unbolt the small retaining bracket and then...
5 ...you can lower the arm all the way to gain access. Here you’ll see the mounting
arm to three fixed points on the bodywork. This will make it easier to align
the wheel accurately afterwards. First task is to unbolt the trailing arm cage from
the floor of the car. BMW calls this a ‘console’, but on closer examination there is
no trace of fake plastic wood or 1970s Radiomobile tapedecks.
cage, which is bolted through the bush.
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TOTAL BMW DECEMBER 03
3 Because the suspension arm is still under some tension from the spring, you’ll
1 The AST tool: the difference between being able to do this job on an easy
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will need plenty of force. You can see that we’ve used Total BMW special tool
No 001a (lovingly crafted from a 78 mm length of planed square edge pine) to hold
the arm clear, while a strip of duct tape protects the paintwork.
7 Now you’re ready to extract the bush. The tool is assembled and bolted
be surprised to find it doesn’t look that worn, but as with most suspension
bushes, it can be pretty knackered and still look perfectly fine. These slotted bushes
are a revised part introduced by BMW in 1998 to make replacement easier.
10 Without even a pause for a cup of tea, it’s time to fit the new bush. You’ll
finger-tight to the arm and then...
8 ... with everything lined up properly, all you need to do is wind in the force
have noticed that the new bushes are slotted and so need to be compressed
to fit into the trailing arm — this is where the AST tool is particularly neat. The
sleeve provided in the kit is tapered internally, so that the bush is compressed as
it’s pressed into place. If you don’t have the tool, you can use a big Jubilee clip to
compress the bush as you push it in, but expect a bit of a struggle doing it this way.
nut with a 23 mm spanner and the bush is drawn out. You’ll be surprised by
how little force is required if the bush is past its best.
TOTAL BMW DECEMBER 03 79
6 Removing the cage is a simple matter of unbolting it, although you’ll find it
9 Compare the old bush you’ve just removed with a brand new part and you might
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Hands On
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11 Continue pressing the bush into place until exactly 2.5 mm of the metal part of the bush protrudes
Tooled Up
from the trailing arm and you’ve got it spot-on. Now it’s just a case of...
12 ... bolting the cage through the centre of the new bush, torqueing it to 82 lbf.ft and lifting the trail-
There’s not much you can do to modern BMWs
without having the proper tools, and the inde-
pendent specialists get theirs from people like
AST in the West Midlands. The firm was formed
in 1990 and supplies everything you need to work
on the suspension of a modern BMW, right up to
models like the E39 5-Series and the current 3-
Series. AST can also supply the crucial tools for
engine servicing, including camshaft locking sets
and special Vanos wrenches, as well as a wide
range of electronic diagnosis equipment. Find
details of their range at www.asttools.co.uk and
order them through the usual trade distributors.
ing arm back into place. Before finally tightening up the bolts to 57 lbf.ft, use a lever to ensure the
mounting cage bolts are lined up with the previous marks. Double-check against the measurements you
took earlier and if all’s gone, well you’ll have got the wheel alignment pretty accurate. It’s still sensible to
get it checked properly, but for now you’re finished: no more clunks and a tighter rear end.
13 No matter how careful you were to align the mounts to their original position, you still want to get
the wheels aligned properly by a specialist who knows their stuff, as just a small movement in the
position of the mountings can make a big difference to the rear wheel toe. We took our car to local experts
Powerstation in Cheltenham who can offer a full four-wheel alignment using the same Beissbarth system
that your BMW dealer uses. As it turned out, we had managed to get the alignment pretty close, but the
front needed attention anyway. If you’re in the Cheltenham area, give them a call on 01242 238400.
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TOTAL BMW DECEMBER 03
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