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Technology and applications of light emitting diodes
LEDs Magazine
Review
Issue 4
LED S
MAGAZINE
December 2005
Editor: Tim Whitaker editor@leds.iop.org
Tel. +44 (0)117 930 1233 Advertising sales : joanna.hook@iop.org T el. +44 (0)117 930 1028
NEWS & ANALYSIS
Lexedis Lighting launched…Osram unveils
enhanced thin-film chips...Agilent becomes
Avago...LED market in mobile phones… p3
CONFERENCES
Delegates highlight required
LED lighting improvements p9
HIGH-POWER LEDS
3D packages from Lednium
provide wide-angle sources p15
SOLAR-POWERED LIGHTING
White LED home lighting
benefits India’s villages p17
LUMINAIRE DESIGN
The 5mm package versus the
power LED p19
LUMINAIRES
ConceptLED: concentrated
dispersion of light source p22
VEHICLES
Valeo employs LEDs in novel
automotive concepts p23
PACKAGING
LED lighting modules: taking
the heat out of the situation p27
DISPLAYS
Car manufacturers make a
stand with LED technology p29
VEHICLES
LEDs and concept cars at the
Frankfurt motor show p33
LEDs Magazine is published by IOP Publishing Ltd and Cabot
Media Ltd. Contact address: Institute of Physics Publishing,
Dirac House, Temple Back, Bristol BS1 6BE, UK.
AlbEO’s Repleo lighting system contains more
than 800 white LEDs in 5 mm packages. p19
Several hundred thousand RGB LEDs illuminated
the Lexus booth at the Frankfurt Motor Show. p33
Copyright © 2005 IOP Publishing and Cabot Media Ltd.
All rights reserved.
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LIGHTFAIR INTERNATIONAL 2005:
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Technical Innovation Award: Lamina BL-4000 RGB+
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• the world’s brightest RGB LED light source module
• superior thermal management and interconnectivity
•architectural and architainment applications
• exceptional color mixing
• low profile, compact light source
• Also available
- BL-4000 White
- Heat Sinks
- Optics
- Wiring Harness
Learn more by visiting www.LaminaCeramics.com,
or call +01.609.265.1401
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LED S
NEWS & ANALYSIS
MAGAZINE
BUSINESS
Lexedis Lighting proclaims
‘the rebirth of light’ at launch
and the Japanese company will focus on its core competency in high-
power LED chip technology. Lexedis will move into a purpose-built,
fully automated assembly facility in early 2006.
Lexedis products
Instead of talking about LED-based products, Lexedis claims to have
created a new species of solid-state light engine,which it has named
XED. Says Lexedis: rather than being an acronym, XED represents
“a significant evolution and possibly revolution in the nascent solid-
state lighting industry, and stands for dynamic, powerful, innovative
and durable light engines designed to provide ‘light for life’ ”.
The first XED products from Lexedis will be:
The miniXED – a miniature (2.8
Lexedis Lighting GmbH, the LED lighting company formed in May
2005 as a joint venture between Tridonic Atco and Toyoda Gosei, was
officially launched in mid-December at Toyota’s recently redesigned
showroom in Paris, France.
Tridonic Atco, an Austrian-based supplier of lighting components
and LED lighting solutions, is a subsidiary company of the Zumtobel
Group, a leading lighting manufacturer. Toyoda Gosei is a pioneer
in InGaN LED technology and a leading supplier of high-brightness
LED chips. Japan-based Toyoda Gosei also supplies automotive parts
and is a subsidiary of the Toyota Group, which explains the location
of the Lexedis launch event.
Lexedis, based in Jennersdorf, Austria, is now the center of com-
petence for both parent companies in the field of solid-state light
engines. The company has inherited a strong intellectual property
arsenal in light conversion, chip architecture, packaging design and
numerous other innovations.
Lexedis will concentrate on high-power emitters, and will use inor-
ganic packaging materials and glass optics, as well as developing new
phosphor materials and methods of application. Tridonic will con-
tinue to focus on chip-on-board LED technology, which has advan-
tages in specific applications. The high-power LED packaging efforts
carried out by Toyoda Gosei in Japan will now be centered at Lexedis,
1.15 mm) surface-mount
solid-state light engine. Ranked as a 2 W device, it features a light
output of 35 lm, and a very low thermal resistance of only 10
×
3.4
×
C/W.
Its ceramic package and wireless bonding ensures the highest durability
and lowest lumen depreciation in its class. The miniXED is now
available at a color temperature of 4000 K.
The XEDlamp – an ultra-compact spotlight (17
°
11 mm) that
incorporates the miniXED light engine. With an aluminum die-cast
body and a miniature plastic lens, the XEDlamp features an illuminance
level of 300 lx (without heat sink) and perfect uniformity. The lamp is
ideally suited for customers who require plug-and-play solutions.
The powerXED – now under development at the Lexedis European
R&D center in Austria. This surface-mount device will be released in
3Wand 5 W versions in 2006. Significantly smaller than all competing
high-power LED devices (the package footprint is less than 45 mm 2 ),
the powerXED will demonstrate the superiority of XED technology
against LEDs, says Lexedis. It features an integrated miniature glass
lens (40°, 60° and 90°), a completely inorganic body, and a thin-layer
phosphor coating. The powerXED will be available in all colors with
best white-light quality.
The company says that in the coming years it will intensify its
×
21
×
Zumtobel
Group
Toyota
Group
luminaires
automobiles
Lexedis
Lighting
Toyoda
Gosei
Tridonic Atco
lighting components
LED lighting solutions
solid-state
light engines
automotive parts
LED chips
Lexedis is a joint venture between LED manufacturer Toyoda Gosei
and lighting component supplier Tridonic Atco. The new company
will benefit from the expertise of its parents on the lighting side (via
Zumtobel) and on the automotive side (via Toyota), although a large
proportion of Lexedis’s sales will be to external companies.
Links
On our website:
More information and product photos
www.ledsmagazine.com/articles/news/2/12/16
Tridonic and Toyoda Gosei sign joint venture agreement
Toyota Motor Europe recently unveiled its redesigned showroom
( Le Rendez Vous Toyota ) located in the Champs-Elysées, Paris,
and put LED technology at the center of its innovative multimedia
environment. Four large, high-resolution LED screens, supplied by
Toyoda Gosei, symbolize the notions of quality, energy saving and
advanced technology, which are intrinsic values of the Toyota brand.
3
ledsmagazine.com December 2005
© Copyright 2005 IOP Publishing Lt d www.iop.org and Cabot Media Ltd. All rights reserved
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LED S
NEWS & ANALYSIS
MAGAZINE
product development program. New XEDon light engines for auto-
motive applications will be released, as well as the high-efficiency
nanoXED range powered by Toyoda Gosei’s new mid-power core
emitters. The range of XEDlamp products based on powerXED
engines will also be extended, says Lexedis.
CHIP TECHNOLOGY
Osram announces enhanced
thin-film LED chip technology
Osram Opto Semiconductors has developed an advanced version of
its thin-film LED chip technology, which has already been incorpor-
ated into several advanced device-level products. In late November
Osram unveiled new Power TopLED packages that are available at
two brightness levels and in a different range of colors. The orange
Power TopLED, for example, is available in two versions with fluxes
of 3 lm or 7 lm, at an operating current of 50 mA.
Osram subsequently announced an addition to its Golden Dragon
family of high-power packages that is aimed specifically at automotive
applications such as daytime running lights. The device produces a
typical luminous flux of 64 lm from an operating current of 500 mA,
compared with 40 lm for the previous version, and has a forward volt-
age that has been reduced from 3.8 V to 3.2 V (typical). The company
says that an optimized package, combined with a special carrier mate-
rial, ensures excellent heat dissipation.
The new products are based on Osram’s thin-film chip technology,
which has been in production since 2002. The company continues to
make iterative improvements to the technology, which is applicable
to both InGaN-based devices (known as Power ThinGaN) and
AlGaInP-based devices.
The InGaN devices are grown on sapphire and wafer-bonded to a
reflective substrate, after which the sapphire is removed. The result-
ing device has a very thin emitting layer (hence the name) and is a sur-
face emitter, since almost none of the light is emitted from the device’s
side walls. This has important consequences since it enables the device
area to be scaled, and the devices also have a very low forward volt-
age. The AlGaInP devices are manufactured in a similar way on GaAs
substrates, but they incorporate a hexagonal microprism structure to
enhance light extraction (see www.ledsmagazine.com/articles/news/
1/1/2 fo r background on the chip processes).
The improved thin-film chip technology features in Osram’s Golden
Dragon high-power LEDs, which are aimed at daytime running lights.
Performance of white Golden Dragon with lens
350 mA
700 mA
1 A
R&D
Typical
R&D
Typical
R&D
Flux (volume converter) (lm)
52
42
85
68
Flux (chip-level converter) (lm)
62
50
102
89
126
Forward voltage (V)
3.0
3.2
3.3
3.5
3.5
Efficacy (lm/W)
59
42
44
36
36
Wall-plug efficiency (%)
27
22
18
The performance of white Golden Dragon packages with lens,
incorporating Power ThinGaN chips. As expected, performance is
better for R&D results compared with typical production values.
that the chip area can be scaled successfully. Calculations indicate that
a 1 mm Power ThinGaN will have around 98% of the total flux com-
pared with a 300
300 µm device for constant current density.
However, for a sapphire device with a transparent contact the light
output is reduced to 85% for the larger chip. For flip-chip devices on
sapphire and SiC substrates, the values are 75% and 58%, respectively.
×
AlGaInP and AlGaAs devices
Osram has already reported red AlGaInP thin-film devices in R&D
with an efficiency of 100 lm/W and external quantum efficiency (EQE)
of 50% at 20 mA. Typically for AlGaInP material, the EQE falls with
decreasing wavelength to around 10% near 590 nm.
The latest chips have been incorporated into Power Topled and
Golden Dragon packages, using 330 mm and 1 mm AlGaInP chips,
respectively. In Dragon packages with a lens, red 616 nm devices have
typical values of 121 lm at 800 mA with an efficacy of 57 lm/W and
a forward voltage of 2.5 V (2 W power dissipation). Efficacy is as high
as 90 lm/W at 50 mA. The values are roughly 20% less in packages
without a lens.
The thin-film technology has also been used in infrared-emitting
AlGaAs-based devices at 850 nm and 940 nm. At both wavelengths
Dragon packages without lenses have typical values of 470 mW and
40% efficiency for 1000 mA and 1.75 V forward voltage.
Power ThinGaN
Using the new Power ThinGaN 1 × 1 mm chips in a Golden Dragon
package with lens, Osram has achieved brightness values in R&D of
311mWin blue and 70 lm in green at 350 mA. Results for white emit-
ters are shown in the table. Values such as an efficacy of 59 lm/W and
a flux of 62 lm have been achieved at 350 mA. At low current, the effi-
cacy of these large-area chip packages shows a peak at 89 lm/W. At
higher currents, the output reaches 126 lm at 1 A, and the efficacy is
still high at 36 lm/W.
As the table shows, the performance of white LED packages is sig-
nificantly improved by using chip-level conversion technology, in
which the phosphor is coated directly onto the top surface of the chip.
In the traditional “volume converter” approach the chip is placed in a
cup that is filled with phosphor.
As mentioned above, a key advantage of ThinGaN technology is
4
ledsmagazine.com December 2005
© Copyright 2005 IOP Publishing Lt d www.iop.org an d Cabot Media Ltd. All rights reserved
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