Shimano SB-7S45 BL-IM45 CJ-NX10 Nexus Inter-7.pdf
(
424 KB
)
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5.
9.
12.
Secure the cable
to the frame with
the outer casing
bands.
SI-65R0C
Install the indicator cover with the cover fixing
screw, and then tighten the cable adjustment bolt
until it is back at its original position.
Turn the cable 60 counterclockwise and attach it
to the hook.
10 cm
Disconnecting the shifting cable
when removing the rear wheel
from the frame
Installation of the shifting
cable
15 cm
10 cm
Hook
Revo-shift Lever
Cable adjustment bolt
Cover fixing screw
Use a shifting cable with one inner cable drum.
Cable with one inner cable drum /
SIS-SP40 (4 mm dia.)
Outer casing bands
Brake Lever
Disconnect the cable from the cassette joint
when removing the rear wheel from the
frame.
7s
Turn the
cable 60
Cassette Joint
CJ-NX10
JAPAN
Adjusting the cassette joint
Indicator cover
1.
Revo-shift lever side
Set the Revo-shift lever to .
Check to be sure that the red setting lines on the
cassette joint bracket and pulley are aligned at
this time.
4
Technical Service Instructions
6.
Pass the inner cable through the SIS-SP40 outer
casing through the end with the plastic cap.
10.
C
J-
NX
1
0
JA
PA
N
Attach the inner cable to the pulley as shown in
the illustration, pass the inner cable through the
slit in the cassette joint bracket, and then insert
the end of the outer casing securely into the
outer casing holder.
1.
Set the Revo-shift lever to .
Next, slide the wire end hooking cover of the
Revo-shift lever as shown in the illustration to
remove it.
1
(Lever side)
Red setting lines
Wire end hooking
cover
Set to
4
Set to
1
Aluminum cap
Plastic cap
Cassette joint
If cutting the outer casing, cut it near the end
with the plastic cap while the cap is still
attached. Then make the cut end perfectly
round and attach the plastic cap.
7s
7s
1.
Be sure to read these service instructions in
conjunction with the service instructions for
Set the Revo-shift lever to .
1
Set to
1
Inner cable
2.
The red setting lines on the cassette joint
are located in two places. Use the one that
is easiest to see.
Turn the cable adjustment cover so that the cable
adjustment bolt protrudes by approximately 7 – 8
mm. After this, loosen the cover fixing screw and
then remove the indicator cover.
Plastic cap
Pulley
Revo-shift lever operation
7s
Bracket
Remove the plastic cap.
When bicycle is standing up
Cover fixing screw
Turn the Revo-shift lever to shift to each of the seven
Outer casing holder
Should be straight
Cable adjustment cover
Slit
Pedaling becomes heavier
Indicator moves toward
7
Cassette joint
pulley
2.
7s
Pull the outer casing out from the outer
casing holder of the cassette joint, and then
remove the inner cable from the slit in the
bracket.
Indicator cover
Pass through
the slit.
7 – 8 mm
1
Make the cut end
perfectly round.
Bracket
Outer casing holder
Cassette joint
bracket
2
Revo-shift lever
Slit
Insert into
the outer casing
holder.
Cable adjustment
bolt
Attach the plastic cap.
Remove from
the slit
When bicycle is upside down
Should be straight
2
Cassette joint
pulley
3.
Pass the inner cable through the wire end hooking
hole of the Revo-shift lever, and then pull the
inner cable so that the drum at the end of the
inner cable is sitting in the wire end hooking hole.
Bracket
If first inserting the outer casing into the
outer casing holder is easier, then first
insert the outer casing into the outer casing
holder, and then insert a 2 mm Allen key or
a #14 spoke into the hole in the cassette
joint pulley, and then turn the pulley so that
the inner cable fixing bolt unit fits into the
gap in the pulley.
Cassette joint side
1
Pull out from outer
casing holder
7.
After checking that the end of the outer casing is
sitting securely in the cable adjustment bolt of the
Revo-shift lever, attach the inner cable fixing bolt
unit to the inner cable.
Cassette joint
bracket
Be careful of the inner cable end
3.
Remove the inner cable fixing bolt unit from
the cassette joint pulley.
Inner cable fixing bolt unit
Note:
Do not use this inner cable fixing bolt
unit with the CJ-4S30 cassette joint.
1
Insert into the
outer casing
holder
If the red setting lines are not aligned, turn
the cable adjustment bolt of the Revo-shift
lever to align the setting lines. After this,
move the Revo-shift lever once more from
to and then back to , and then
re-check to be sure that the red setting lines
are aligned.
Inner cable fixing bolt unit
Cassette joint pulley
3
Insert the inner cable
fixing bolt unit
OK
Not OK
Not OK
Installation of the lever
Inner cable fixing nut
Inner cable fixing
washer
Inner cable fixing bolt
4
1
4
The inner cable
drum should be
sitting securely in
the wire end
hooking hole.
Install the lever as shown in the illustration.
CJ-NX10
JAPAN
10 mm
Leave a gap of
0.5 mm between
the Revo-shift
lever and the half
grip.
7s
CJ-NX10
JAPAN
2
Cable adjustment
bolt
Pass the inner cable through the hole.
Turn the
pulley
Wire end
hooking hole
Hole in pulley
If it is difficult to pull the outer casing out
from the outer casing holder of the
cassette joint, insert a 2 mm Allen key or a
#14 spoke into the hole in the cassette
joint pulley, and then turn the pulley to
loosen the inner cable. Then remove the
inner cable fixing bolt unit from the pulley
first, and after this remove the outer casing
from the outer casing holder.
101 mm
2.
After adjusting the cassette joint, cut off the
excess length of inner cable and then install the
inner end cap.
4.
Pass the inner cable through the cable
adjustment bolt. At this time, pull the inner cable
while being careful not to make any bends in the
cable.
2 mm Allen key
or #14 spoke
Inner end cap
15 – 20 mm
Pull the inner cable while attaching
the inner cable fixing bolt unit.
Handlebar
Do not pull the cable too strongly
while it is in the position shown
in the illustration.
Note:
Check that the inner cable is correctly
seated inside the pulley guide.
2
3
Tightening torque:
3.5 – 5.5 N·m {35 – 55 kgf·cm}
22.2 mm
Remove the
inner cable
fixing bolt
unit
Pull out from
the outer
casing holder
2
Cable adjustment bolt
CJ-NX10
JAPAN
8.
Bring the cable around to the cassette joint pulley,
hold so that the inner cable fixing nut is facing to
the outside (toward the dropout), and then slide
the flats part of the inner cable fixing washer into
the gap in the pulley.
These service instructions explain how to use and
maintain the Shimano bicycle parts which have been
used on your new bicycle. For any questions regarding
your bicycle or other matters which are not related to
Shimano parts‚ please contact the place of purchase or
the bicycle manufacturer.
CJ-NX10
JAPAN
Half grip
CJ-NX10
JAPAN
CJ-NX10
JAPAN
Flats part of inner cable
fixing washer
Tighten
Guide
Guide
1
OK
Not OK
Turn the
pulley
1
Inner cable fixing nut
These service instructions are printed on recycled paper.
Please note: Specifications are subject to change for
improvement without notice. (English)
Pulley hole
Push the inner
cable with your
fingers so that it
does not become
bent.
11.
Install the wire end hooking cover to the Revo-
shift lever.
Gap in pulley
Wire end hooking
cover
2 mm Allen key
or #14 spoke
Pulley
Clamp bolt
7s
5 mm Allen key
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Note:
If reusing the cable, refer to steps 8 to 10
in "Installation of the shifting cable".
Tightening torque:
6 – 8 N·m
{60 – 80 kgf·cm}
CJ-NX10
JAPAN
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
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