SIMATIC PCS 7 Box.pdf

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The compact, low-cost process control
system for small applications –
SIMATIC PCS 7 BOX
simatic
PCS 7
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SIMATIC PCS 7 opens up new
dimensions in process control!
PCs are increasingly being used for automation tasks. Quite
often, the resources of these ever more powerful devices
are not fully utilized. What could make more sense than
packaging the advantages of a process control system for
small applications in a compact, PC-based solution?
SIMATIC PCS 7, the trendsetter of all process control sy-
stems, opens up new industrial sectors and applications
with the unique SIMATIC PCS 7 BOX system. It has been
specially designed for small process applications and plants,
such as pilot plants, laboratories or package units and thus
especially suitable for OEMs in the process industries.
SIMATIC PCS 7 BOX combines all the components of a
classic process control system (DCS) – visualization and
engineering system, fieldbus, SQL-based archiving system,
together with an integrated HW controller – in the compact
design of an industrial PC. PCS 7 BOX is a full-fledged
member of the SIMATIC PCS 7 family and utilizes all the
standard components of the SIMATIC PCS 7 and also fea-
tures complete scalability and seamlessly compatible
expandability and networking capability. It goes without
saying that all the excellent characteristics of SIMATIC PCS 7,
such as 21 CFR Part 11 compatibility, expandability with
the S88-compatible SIMATIC BATCH and the S95-compatible
SIMATIC IT, are of course also available with the
SIMATIC PCS 7 BOX.
Thanks to the compact dimensions and lack of cabling
between the automation system (AS), operator system
(OS) and engineering system (ES) components, new ap-
plication possibilities are now possible. In addition to the
use of the standard PCS 7 components, the
SIMATIC PCS 7 BOX is based on an industrial PC with an
integrated HW controller, the WinAC Slot 416 CPU.
Since all open and closed-loop control tasks are run on a
PCI card with a separate power supply inserted in the PC,
automation functionality is also guaranteed should the PC
have problems or have to be switched off.
And best of all, the SIMATIC PCS 7 BOX can be ex-
panded without restriction and without compatibility
problems, because it uses standard SIMATIC PCS 7
components. It can therefore be expanded with
more hardware and software components at any
time.
The decisive advantage for the user: if requirements
become more sophisticated, should a pilot plant,
for example, be upgraded into a production plant,
the entire solution can be expanded with more
control system components. And it goes without
saying that SIMATIC PCS 7 BOX can be integrated
into already existing SIMATIC PCS 7 plants.
In this way, existing know-how is retained and time-
consuming, high-overhead new software does not
have to be created nor personnel retrained.
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And what about communication?
No problem!
The compact, stand-alone SIMATIC
PCS 7 BOX system can be connected
in the usual way to the Industrial
Ethernet system bus and thus be in-
tegrated into the communication of
your entire plant. In the SIMATIC PCS 7
network, communication to other
SIMATIC PCS 7 components such as
AS, OS or ES as well as to batch or
MES applications is available via the
Ethernet interface incorporated in
the Box PC. The process I/O is linked
via the two PROFIBUS-DP interfaces
integrated in the Slot CPU 416 as well
as the SIMATIC ET 200 distributed
standard I/O devices.
The standard SIMATIC PCS 7 BOX version
comprises a pre-installed complete system
with the ES, AS and OS components installed
on a single system:
• SIMATIC Box PC 620
• WinAC Slot 416 (integrated)
• 2 MB memory card (integrated)
• Win AC power supply extension board
(integrated)
• Engineering license for SIMATIC PCS 7 AS
library
• Engineering license for SIMATIC PCS 7 OS:
single station for 250 process objects
The SIMATIC PCS 7 BOX is also available as a
pure runtime system (without ES) with OS
and AS on the PC. License (including runtime)
is for the SIMATIC PCS 7 AS and OS for 250
process objects.
OS/ES
Ethernet
PROFBUS-DP
SIMATIC PCS 7 BOX
ET 200 M
ET 200 S
ET 200 iS
S7-400
A na lysis
Field sensors
Drive
PROFBUS-PA
DP/PA coupler
SIMATIC PCS 7 BOX – The advantages at a glance
• All components of a control system united on an industrial PC: Automation system
(AS), operator station (OS) and engineering system (ES)
• Ideal for familiarization with process control systems or for autonomous small installations
• Can be used in package units as an integrated AS/OS for on-site operation
• Uses standard engineering tools of the SIMATIC PCS 7 process control system
• FDA compliant: The entire SIMATIC PCS 7 system functionality can be utilized
• Seamless integration into SIMATIC PCS 7
• Compact design with slim dimensions
• Cabling between the individual components (AS, OS, ES) becomes superfluous
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Technical data
Operator station
Software
Licenses
SIMATIC PCS 7 OS Software Single Station V6.0 (preinstalled)
PO250/RT 8K (can be expanded with PowerPack to 2000 PO)
Engineering station
Software
Licenses
SIMATIC PCS 7 engineering software V6.0
AS/OS for 250 PO (can be expanded with PowerPack on 2000 PO)
Automation section
CPU
RAM
Load memory
Memory card
PROFIBUS-DP
Dimensions
Power supply
Slot PLC module
WinAC Slot 416 V3.4
1.6 + 1.6 Mbytes (integrated)
256 Kbytes (integrated)
2 MB RAM module (installed)
12 Mbit/s
PCI card (3/4 long) preinstalled
PS extension board, independent of PC
Industrial PC
CPU
RAM
Second level cache
Hard disk
Disk drive
DVD-ROM/CD-RW
Graphics
Ethernet
PROFIBUS-DP
USB
Expansions
Power supply
Operating system
SIMATIC Box PC 620
P III 1.26 GHz
1 GB
256 Kbytes
60 Gbytes
1.44 Mbytes
8/8/24-speed (Combo drive)
UXGA-LCD controller on AGP bus, 1280 x 1024 at 85 Hz
Integrated 10/100 Mbit/s Ethernet interface (RJ45)
12 Mbit/s
2 x (high current)
PC Card PCMCIA type III
DC 24 V
Windows 2000 Professional
You can find your global Siemens partners under
www.siemens.com/pcs7
Siemens AG
Automation and Drives
Industrial Automation Systems
P.O. Box 48 48
D-90327 Nuremberg
SIMATIC is a registered trademark of Siemens. Other
designations used in this publication may be trademarks
whose use by third parties for their own purposes could
violate the rights of the owners.
The information provided in this brochure contains merely general
descriptions or characteristics of performance which in case of
actual use do not always apply as described or which may change
as a result of further development of the products. An obligation
to provide the respective characteristics shall only exist if expressly
agreed in the terms of contract.
www.siemens.com/processautomation
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