VQ4000.other(1).pdf

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13768146 UNPDF

Caution 1 : Series VQ4000

Be sure to read before use. Refer to p. 0-33 to 0-36 for Safety Instruction and common precautions.

Warning

Manual Override

Caution

Connection of Lead Wire

Plug-in sub-plate (With terminal block)

V Remove junction cover q of sub-plate where terminal block box

w is mounted.

When manual override is used, the connected equipment

starts operating. Make sure that there is no danger. Non-

locking style (push style) is available as standard, locking

slotted style is optional style.

Non-locking push style

Bore ø5

Push down on the manual over-

ride button with a small screw-

driver until it stops.

Release the screwdriver and

the manual override will return.

q

w

Locking slotted style

Push down on the manual over-

ride button with a small screw-

driver until it stops.

While down, turn clockwise by

90

Bore ø5

to lock it. Turn it counter-

clockwise to release it.

V Markings shown below are on terminal block box, connect each

power supply.

PUSH

TURN

LOCK

Model

Terminal block

marking

A

COM

B

T

VQ410

VQ420

0

1

0

1

A side

A side

COM

COM

Caution

Valve Mounting

B side

VQ4 0

6

0

1

A side

COM

B side

After confirming the gasket is correctly placed under

the valve, tighten the mounting screws with the

appropriate torque listed below.

Note 1) Not polar, possible to use as –COM.

Note 2) Double wiring is used on sub-plate VQ410 .

0

1

Suitable tightening torque Nm

0.8 to 1.2

Plug lead: Grommet

Connect each corresponding wire.

Mounting screw (M3)

Lead wire color

Lead wire color

SOL.A

(–) Black

SOL.A

(–) Black

COM

(+) Red

COM

(+) Red

SOL.B

(–) White

SOL.B

(–) White

Caution

Changing the One-touch Fittings

The built-in fittings on the manifold can be changed easily.

Simply remove the corresponding valve and take out the

fitting clip underneath. Then remove the affected fitting and

replace with a new one. Finally, replace the fitting clip and

remount the valve.

Single solenoid

Double solenoid

Single solenoid

Double solenoid

Black: A side solenoid (–)

Black: A side solenoid (–)

Red: COM (+)

Standard

Red: COM (+)

White: B side solenoid (–)

Clip

Black: A side solenoid (–)

Enclosure

(IP65)

Red: COM (+)

White: B side solenoid (–)

(It is not used in case of single.)

One-touch ass'y

Green: (It is not used in case of either single or double.)

1.11-2

Note) No polarity. Possible to use as –COM.

°

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Base Mounted

Single Unit Series VQ4000

Caution

Installation/Removal of Light Cover

Removal of light cover

Plug Lead

Installation/Removal Plug connector

with lead wires

V Removal

Open the cover by inserting a small flat head screw driver into

the slot on the side of the pilot assembly(see drawing below),

lift the cover out about 1 mm and then pull off. (If the cover is

pulled off at a angle, damage could be done to the O ring

and/or the pilot valve.)

To install the connector simply insert

it onto the pins, push the lever hook

into the groove and lock into place.

To remove the connector, push

down on the lever and remove the

hook from the groove.

Note) Do not use excessive force to

remove the connector as this

might loosen the wire connections

inside the connector.

SY

V

SYJ

SX

V Installation

Insert the cover straight onto the pilot assembly making sure

not to contact the pilot valve and lock into place.

Lever

Connector

VK

VZ

O ring

Light cover

VF

Caution

Internal Wiring Specifications

VFR

VP7

Caution

Changing the Pilot Valve

VP4

– (+)

+ (–)

V Removal of Pilot Valve

1.

SOL

Light ass'y

ZNR

Remove the light cover. (See

above) Then remove the

mounting screws that attach the

valve to the pilot assembly.

Remove the light circuit board by

pulling it straight off the connector

pins.

VQ

Light circuit ass'y

(Orange)

DC: Single

VQ4

2.

A side –(+) B side –(+)

VQZ

Mounting screw

SOL

SOL

VQD

B side

V Installing Pillot Valve

A side

ZNR

ZNR

VZS

1.

Insert the light circiut board onto

the connector pins on the pilot

valve.

Confirm that the gasket is on the

pilot valve and tighten the

mounting screws with the torque

listed below.

COM+(–)

A side light circuit

ass'y (Orange)

B side light circuit

ass'y (Green)

DC: Double

VFS

2.

Guide

VS

VS7

Light circuit ass'y

(Orange)

SOL

Suitable tightening torque Nm

0.1 to 0.13

AC: Single

Note) Pilot valves can be mounted on either direction.

Make sure that the light circuit board is mounted correctly

on the pilot valve. It is marked with an "A" or "B". (A side is

orange and B side is green.) If mounted on the wrong side,

the light will be darker.

A side B side

A side light circuit

ass'y (Orange)

COM

B side light circuit

ass'y (Green)

SOL

SOL

AB

AC: Double

Light circuit No.

SOL. A

SOL. B

Mounting indication

Caution

Enclosure IP65

VQZ100-47-A

VQZ100-47-B

Wires, cables, connectors, etc. used for models conforming to IP65

should also have enclosures equivalent to or stricter rating than IP65.

1.11-3

V

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Base Mounted

Plug-in Manifold Series VQ4000

Manifold Specifications

Series

Base No.

Connection

Por t

location

Por ting specifications

Por t size

(1)

Applicable max

stat ions

Applicable

valve

Weight 5 stations

(kg)

P, R

A, B

Rc1/2

C8 (For ø8)

C10 (For ø10)

C12 (For ø12)

Rc1/4

Rc3/8

F, T ki t

12 stations

2.24

W F kit-D-sub connector

W T kit-Terminal box

W L kit-Lead wire

W S kit-Serial transmission

Side

Option

l 00

L ki t

16 stations

VQ4

· L ki t

· Except solenoid

valve weight

VQ4000

VV5Q41–

lll

VQ4

l 01

Built-in silencer

(Direct exhaust)

SY

S ki t

10 stations

Bottom

Rc1/4

SYJ

Note 1) Refer to P.1.11-46 for further information on One-touch fit tings for inch sizes and thread standards.

SX

Number of Manifold Stations/Effective Area (mm 2 (Cv)) at Individual Operation

Model

2 position metal seal

VQ4 00

2 position rubber seal

VQ4 01

VK

Passage/Stations

P R A or B

A R R1, B R R2

P R A or B

A R R1, B R R2

1 station

28.8 (1.6)

32.4 (1.8)

36.0 (2.0)

37.8 (2.1)

5 stations

28.8 (1.6)

32.4 (1.8)

36.0 (2.0)

37.8 (2.1)

10 stations

28.8 (1.6)

32.4 (1.8)

36.0 (2.0)

37.8 (2.1)

15 stations

28.8 (1.6)

32.4 (1.8)

36.0 (2.0)

37.8 (2.1)

VZ

1

2

VF

1

2

VFR

Note) Port size. Rc3/8

VP7

Manifold Options

VP4

Blank plate assembly

VVQ4000–10A–1

Individual SUP spacer

VVQ4000–P–1–03

Individual EXH spacer

VVQ4000–R–1–03

V Refer to p.1.11-34 to p.1.11-37

for detail dimensions of each option.

V Refer to p.1.11-45 for spare parts no.

V Refer to p.1.11-38 to p.1.11-41

for control unit.

VQ

VQ4

VQZ

VQD

VZS

Interface speed control

VVQ4000–20A–1

SUP stop valve spacer

VVQ4000–37A–1

SUP EXH block plate

VVQ4000–16A

VFS

VS

VS7

<EXH block plate>

<SUP block plate>

Release valve spacer

VVQ4000–24A–1D

(1, 2)

Double check spacer with

residual pressure exhaust

VVQ4 0 00–25A–1

Built-in silencer (Direct exhaust)

[–S ]

D

U

(1)

For exhaust cleaner mounting

[–S ]

D

U

(1)

(1)

P USH

LO CK

Note 1) Release valve spacer, built-in silencer (direct exhaust), exhaust cleaner mounting and double check spacer for residual pressure exhaust cannot be

combined with external pilot.

Note 2) Can be mounted on L kit only. For other kits, order E type control unit. (Refer to p.1.11-38 to 1.11-41)

1.11-9

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Base Mounted

Plug-in Manifold Series VQ4000

2-G 3 / 4

Electrical entry

SY

The total number of stations is tabulated

starting from station one at the D side.

SYJ

V Electrical Wiring Specifications

SX

Special Wiring Specifications

Regardless of the valve or option, the

standard internal wiring for double solenoid

capability is provided to each station. As

option specifications type of single and

double wiring (connected to SOL.A, B) is

available.

1.Special wiring specification

Suffix option symbol “-K” to manifold part

number. Indicate single/double wiring of each

station on “Manifold Specification Form”.

2.Wiring specifications

When the A side solenoid of the 1st station

as no.1 (meaning, to be connected to no.1

terminal), wires are connected in the order

indicated by the arrow in the DWG without

making any terminal vacant. Max. station no.

is 16 stations.

Standard wiring Wiring with control unit

VK

Terminal No.

Terminal No.

Polarity

SOL.A

1A

Release valve

1A

1B

2A

2B

(–) (+)

VZ

1 station

SOL.B

1B

(+) (+)

SOL.A

Pressure switch

2A

(–) (+)

VF

2 stations

SOL.B

2B

(+) (+)

SOL.A

SOL.A

3A

3A

(–) (+)

3 stations

SOL.B

SOL.B

VFR

3B

3B

(–) (+)

SOL.A

SOL.A

4A

4A

(–) (+)

4 stations

SOL.B

SOL.B

VP7

4B

4B

(–) (+)

SOL.A

SOL.A

5A

5A

(–) (+)

5 stations

SOL.B

SOL.B

5B

5B

(–) (+)

VP4

SOL.A

SOL.A

6A

6A

(–) (+)

6 stations

SOL.B

SOL.B

6B

6B

(–) (+)

SOL.A

SOL.A

7A

7A

(–) (+)

7 stations

Regardless of the type of

valves or options, the

internal wiring is made

double (connected to SOL.

A and SOL.B) for respective

stations of the manifold.

The standard specification

permits mixture of single

and double wiring. Refer to

below.

SOL.B

7B

SOL.B

7B

(–) (+)

VQ

SOL.A

SOL.A

8A

8A

(–) (+)

8 stations

SOL.B

SOL.B

8B

8B

(–) (+)

SOL.A

SOL.A

VQ4

9A

9A

(–) (+)

9 stations

SOL.B

SOL.B

9B

9B

(–) (+)

SOL.A

10A

SOL.A

10A

(–) (+)

VQZ

10 stations

SOL.B

SOL.B

10B

10B

(–) (+)

COM

COM

(+) (–)

VQD

Positive

common

Nagative

common

VZS

How to Order Valve

How to Order Manifold Ass'y

VFS

VQ 4

1

0

0

5

Add suffix valve and option numbers to the

manifold base number.

VS

VS7

<Example>

With D sub–connector kit and cable (3m)

VV5Q41-07C8TO …… 1 set

* VQ4100-5 ………… 2 set

* VQ4200-5 ………… 2 set

* VQ4300-5 ………… 1 set

Series

Enclosure

4

VQ4000

–

Dust proof

Manifold base part number

Dust tight/Jet

proof (IP65)

Configuration

W

Valve part No. (Station 1 to 2)

Valve part No. (Station 3 to 4)

Valve part No. (Station 5)

1

2

3

4

5

6

2 position single

2 position double

3 position closed center

3 position exhaust center

3 position pressure center

3 position perfect

Manual override

–

Non-locking push style

Locking slotted style

B

Light and surge voltage suppressor

* ” to mark parts for ass'y

part number of solenoid valves, etc.

–

With

Without light, with surge suppressor

E

Write sequentially from the 1st station on

the D side. When part numbers written

collectively are complicated, specify by

using a manifold specification form.

Coil rated voltage

Seal

Function

Standard (1W)

Low wattage (0.5W)

External pilot

1

2

3

4

5

6

100V AC (50/60Hz)

200V AC (50/60Hz)

110V AC (50/60Hz)

220V AC (50/60Hz)

24V DC

12V DC

0

1

Metal

Rubber

–

Y

R

(1)

(2)

Note 1)

Applicable to DC

specification.

Refer to p.1.11-46 for

external pilot specification.

Combination of external

pilot and perfect interface

is not possible.

When specifying more than

one option, indicate symbols

alphabetically.

Note 2)

Note 3)

1.11-15

Prefix “

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Base Mounted

Plug Lead Manifold Series VQ4000

Manifold Specifications

Series

Base No.

Connection

Port

location

Porting specifications

Port size

(1)

Applicable

stations

Applicable

valve

Weights 5 station

(kg)

P, R

A, B

Rc1/2

C8 (For ø8)

C10 (For ø10)

C12 (For ø12)

Rc1/4

Rc3/8

2.0

Side

Optional

(Built-in

silencer,

direct

exhaust)

VQ4000

VV5Q45- lll

W C kit-Grommet

2 to 16 stations

VQ4 l 50

VQ4 l 51

· Except solenoid

valve weight

SY

Bottom

Rc1/4

SYJ

Note 1) Refer to p.1.11-46 for One-touch fittings for inch sizes and other thread standards.

SX

Number of Manifold Stations/Effective Area (mm 2 (Cv)) at Individual Operation

Model

2 position metal seal

VQ4150/VQ4250

2 position rubber seal

VQ4151/4251

VK

Passage/Stations

P

1 station

28.8 (1.6)

32.4 (1.8)

36.0 (2.0)

37.8 (2.1)

5 stations

28.8 (1.6)

32.4 (1.8)

36.0 (2.0)

37.8 (2.1)

10 stations

28.8 (1.6)

32.4 (1.8)

36.0 (2.0)

37.8 (2.1)

15 stations

28.8 (1.6)

32.4 (1.8)

36.0 (2.0)

37.8 (2.1)

VZ

R

A or B

VF

A

R

R1, B

R

R2

P

R

A or B

VFR

A

R

R1, B

R

R2

Note) Port size: Rc3/8

VP7

Manifold Options

Blank plate assembly

VVQ4000–10A–5

VP4

Individual SUP spacer

VVQ4000–P–5–03

Individual EXH spacer

VVQ4000–R–5–03

V Refer to p.1.11-34 to p.1.11-37

for detail dimensions of each option.

V Refer to p.1.11-45 for spare parts no.

V Refer to p.1.11-38 to p.1.11-41

for control unit.

VQ

VQ4

VQZ

VQD

VZS

Interface speed control

VVQ4000–20A–5

SUP stop valve spacer

VVQ4000–37A–5

SUP/EXH block plate

VVQ4000–16A

VFS

VS

VS7

<EXH block plate>

<SUP block plate>

Release valve spacer

VVQ4000–24A–5D (1)

Double check spacer with

residual pressure exhaust

VVQ4000–25A–5 (1)

Built-in silencer direct exhaust

[–SD, –SU] (1)

For exhaust cleaner mounting

[–CD, –CU] (1)

P USH

LO CK

Note 1) Release valve spacer, built-in silencer (direct exhaust), exhaust cleaner mounting style and perfect double check spacer for residual pressure exhaust

cannot be combined with external pilot.

1.11-31

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