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Title
Working Instruction, Mechanical
Working Instruction, Mechanical
Applicable for S500, W580
CONTENTS
1
Introduction .............................................................................. 3
1.1
View of S500 and W580............................................................ 3
1.2
Tools and Equipment............................................................... 4
1.3
General Cautions...................................................................... 5
1.4
Adhesives ................................................................................. 5
1.5
Using Hand and ESD Protection............................................. 5
1.6
Protection of Displays, Lenses, and Windows...................... 5
1.7
Acceptable Pry Tools............................................................... 5
2
Disassembly ............................................................................. 6
2.1
Overview ................................................................................... 6
2.1.1
Battery Cover Removal ......................................................... 7
2.1.2
Battery Removal.................................................................... 7
2.1.3
Label Removal ...................................................................... 8
2.1.4
Front Cover Removal ............................................................ 9
2.1.5
Camera Cover Removal...................................................... 11
2.1.6
Front Cover Screw Removal (6 screws).............................. 12
2.1.7
Front Frame Removal ......................................................... 13
2.1.8
Upper Rear Cover Removal ................................................ 17
2.1.9
Rear Frame Screw Removal (4 screws).............................. 18
2.1.10
Chin Cover Removal ........................................................... 19
2.1.11
Hinge Assembly Removal from Rear Frame ....................... 20
2.1.12
PC Board/Antenna assembly Removal from Rear Frame ... 21
2.1.13
Antenna/Cable Assembly Removal from PC Board ............ 22
3
Part Replacement................................................................... 23
3.1
Bluetooth Antenna .................................................................23
3.2
Bonzer Flex .............................................................................24
3.3
Camera ....................................................................................28
3.4
Camera Cover .........................................................................29
3.5
Chin Cover ..............................................................................29
3.6
Coaxial Cable and Antenna ...................................................30
3.7
Front Cover .............................................................................30
3.8
Front Frame ............................................................................31
3.9
Hinge Assembly .....................................................................32
3.10
Keypad ....................................................................................33
3.11
LCD Assembly ........................................................................34
3/000 21-1/FEA 209 544/603 F
Company Internal
©
Sony Ericsson Mobile
1(73)
Communications AB
Working Instruction
,
Mechanical
3.12
Liquid Intrusion Indicator ......................................................38
3.13
Main Keypad Flex ...................................................................38
3.14
Memory Stick Cover...............................................................42
3.15
Microphone .............................................................................44
3.16
Microphone Gasket ................................................................45
3.17
Navigation Keypad .................................................................45
3.18
Power Key ...............................................................................46
3.19
Rear Frame / Pad ....................................................................46
3.20
Receiver and Gasket ..............................................................47
3.21
System Connector..................................................................48
3.22
Upper Rear Cover...................................................................48
3.23
Vibrator....................................................................................49
3.24
Volume Key.............................................................................50
3.25
Wear Strips .............................................................................51
4
Reassembly ............................................................................ 52
4.1
Overview .................................................................................52
4.1.1
Antenna/Cable Assembly Installation to PC Board.............. 53
4.1.2
PC Board and Antenna Installation ..................................... 54
4.1.3
Hinge Assembly Installation to Rear Frame ........................ 56
4.1.4
Rear Frame Screw Installation (4 Screws) .......................... 57
4.1.5
Upper Rear Cover Installation ............................................. 58
4.1.6
Chin Cover Installation ........................................................ 60
4.1.7
Front Frame Installation ...................................................... 61
4.1.8
Front Frame Screw Installation (6 Screws) ......................... 65
4.1.9
Camera Cover Installation................................................... 65
4.1.10
Front Cover Installation ....................................................... 67
4.1.11
Label Installation ................................................................. 71
4.1.12
Battery Installation............................................................... 71
4.1.13
Battery Cover Installation .................................................... 72
5
Revision History..................................................................... 73
3/000 21-1/FEA 209 544/603 F
2(73)
©
Sony Ericsson Mobile Communications AB
Working Instruction, Mechanical
1 Introduction
1.1 View of S500 and W580
S500
W580
3/000 21-1/FEA 209 544/603 F
Company Internal
©
Sony Ericsson Mobile
3(73)
Communications AB
Working Instruction, Mechanical
1.2 Tools and Equipment
The following tools and equipment should be available while performing the procedures.
STANDARD TOOLS
•
Style 2A Tweezers – Rounded Tip
•
Nylon Pointer
•
Torque Driver
•
Dental Hook
•
Plectrum
PRODUCT SPECIFIC TOOLS
•
Coaxial Cable Removal Tool
•
JCIS No. 0 Screw Bit
ESD EQUIPMENT
Protect the phone from ESD damages whenever it has
been opened by using:
•
ESD-wristband
•
ESD-gloves
LABEL EQUIPMENT
The following special equipment is required when replacing
or installing a new label:
•
Hot air device
•
Zebra printer connected to computer
3/000 21-1/FEA 209 544/603 F
Company Internal
©
Sony Ericsson Mobile
4(73)
Communications AB
Working Instruction
,
Mechanical
1.3 General Cautions
The following cautions are considered to be generic for all products and will not be repeated in the
Disassembly, Reassembly, and Replacements sections:
•
S
WITCH OFF THE PHONE AND REMOVE ANY MEMORY STICK BEFORE THE START OF THE DISASSEMBLY
!
•
K
EEP ALL CONTACT SURFACES CLEAN
!
•
B
E CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK
,
TWEEZERS
,
PRY TOOLS
,
ETC
.
TO AVOID
SCRATCHES OR DAMAGE TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE
!
•
B
E CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS
!
•
R
EMEMBER TO REMOVE THE PROTECTION FILMS ON NEW PARTS SUCH AS THE FRONT COVER
AND
LCD!
•
N
EVER TOUCH THE DISPLAY GLASS
!
1.4 Adhesives
Use a dentist hook, the tweezers, and/or a nylon pointer to remove old adhesives.
Clean the surface with isopropyl alcohol before attaching new adhesives.
1.5 Using Hand and ESD Protection
When handling this product, keep all surfaces clean of dirt, dust, debris, and hand oil. Use
appropriate ESD precautions when working on this product. The use of finger cots or gloves, an ESD
mat, and an ESD wrist strap are required at minimum.
1.6 Protection of Displays, Lenses, and Windows
Any time the screen portion of a display assembly, the windows of a display cover, or a camera lens
is unprotected and exposed, add a protective film over the exposed part to reduce the amount of
dust, finger prints, debris, and/or damage that the part may obtain.
1.7 Acceptable Pry Tools
Whenever the phrase “pry tool” is used, a nylon pointer or a front opening tool may be used
depending on the user’s preference.
3/000 21-1/FEA 209 544/603 F
5(73)
©
Sony Ericsson Mobile Communications AB
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