ZF5HP19 ZF katalog.pdf

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Microsoft Word - 5HP19 Catalog.doc
ZF 5HP19
Automatic Transmission Spare Parts Catalog
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Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months
after installation in the vehicle, or 24 months after purchase from ZF Industries, Inc.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair
of the vehicle, or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes this
information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF
Industries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, or
consequential harm or damages. Replacement parts should not be used when they do not appear to fit.
ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any such
modifications.
Copyright
Printed in USA – Copyright © 2003 ZF Industries, Inc.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or
by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written
permission of ZF Industries, Inc.
Distributed By
 
ZF 5HP19 Automatic Transmission - Spare Parts Catalog
Table of Contents
5HP19 Transmission Overview (North American Applications)
Make / Model / Model Year
0 2
5HP19 Technical Information
Torque, Gear Ratio & Weight
0 3
Transmission Oil Reference Guide
0 3
5HP19 Lubrications
0 3
5HP19 Technical Literature
0 3
5HP19 General Transmission Oil Filling Procedure
0 4
5HP19 Spare Parts
How To Use This Catalog
0 6
Gearbox Housing Group
0 7
Oil Sump Group
0 9
Oil Supply Group
10
utput roup
12
Converter Group
12
Planetary Drive Groups
14
Clutch Pack Groups
16
5HP19 Valve Body
Duct Plate Group
22
Valve Housing Groups
24
5HP19 Selective Shims, Snap Rings & Kit Content
5HP19 Selective Shims & Snap Rings
29
5HP19 Kit Content
32
Miscellaneous
Quotation / Order Form
35
otes
36
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 1
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ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Transmission Overview (North American Applications)
Make / Model / Model Year – BMW (A5S 325Z)
Make Model
Style
Model Year From – Up t o Code
OE Part #
ZF Part #
BMW 320i
E46 Sedan
2000 –
TN 24 00 1 423 928 1060 000 008
BMW 323Ci E46 Convertible 2000
03/00 –
RU 24 00 1 422 912 1060 000 005
BMW 323Ci E46 Coupe
2000
03/00 –
RU 24 00 1 422 912 1060 000 005
BMW 323i
E46 Sedan
2000
03/00 –
RU 24 00 1 422 912 1060 000 005
BMW 323i
E46 Touring
2000
03/00 –
RU 24 00 1 422 912 1060 000 005
BMW 325Ci E46 Convertible 2000 –
TT 24 00 1 423 930 1060 000 009
BMW 325Ci E46 Coupe
2000 –
TT 24 00 1 423 930 1060 000 009
BMW 325i
E46 Sedan
2000 –
– 03/02 TT 24 00 1 423 930 1060 000 009
BMW 325i
E46 Touring
2001 –
03/01 –
TT 24 00 1 423 930 1060 000 009
BMW 330Ci E46 Convertible 1999 –
TU 24 00 1 423 932 1060 000 010
BMW 330Ci E46 Coupe
1999 –
TU 24 00 1 423 932 1060 000 010
BMW 330i
E46 Sedan
1999 –
TU 24 00 1 423 932 1060 000 010
BMW 525i
E39 Sedan (M52) 2001 –
03/01 –
TT 24 00 1 423 930 1060 000 009
BMW 525i
E39 Touring (M52) 2001 –
03/01 –
TT 24 00 1 423 930 1060 000 009
BMW 530i
E39 Sedan (M52) 2001 – 2002 03/01 –
TU 24 00 1 423 932 1060 000 010
Note: This spare parts catalog includes only transmission specification numbers for North American
applications. For all other 5HP19 transmission specification numbers, please contact your preferred ZF
passenger car transmission distributor for more information about available spare parts and kits.
Type Plate: Located on the main housing of transmission. Please refer to ZF transmission
specification # when searching for spare parts and kits in this catalog (last three digits).
ZF Transmission Specification #
Vehicle Manufacturer Transmission #
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 2
Transmission Serial #
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ZF 5HP19 Automatic Transmission - Spare Parts Catalog
5HP19 Technical Information
Torque, Gear Ratio & Weight
Input Torque
1 st
Gear
2 nd
Gear
3 rd
Gear
4 th
Gear
5 th
Gear
Rev
Gear
Weight
(approximate)
Oil Capacity
(approximate)
300 Nm
3.67 2.00 1.41 1.00 0.74 4.10 ~79 kg (174 lbs.) ~9.2 liter (9.8 quart)
Transmission Oil Reference Guide
Make
Oil Grade
Type Plate (color)
ZF Part #
OE Part #
BMW ESSO LT 71141
Green
1060 000 005
24 00 1 422 912
1060 000 008
24 00 1 423 928
1060 000 009
24 00 1 423 930
1060 000 010
24 00 1 423 932
5HP19 Lubrications
Amount
ZF Part #
Description
Where used
(1060 000 ___)
Notes
20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All
205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum)
All
5HP19 Technical Literature
Language ZF Part #
Description
Where used
(1060 000 ___)
Notes
English 5HP19FD
5HP19 Functional Description All
English 5HP19REP 5HP19 Repair Manual
All
English 1060 764 001 5HP19 Wall Chart
All
English 5HPVBMAN 5-Speed Valve Body Manual
All
All Rights Reserved
For Reference Only
© 2003 ZF Industries, Inc. - Page 3
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