[Bdmr][DIY][Workshop][Eng] US Army Mechanic course - Electrical System Component Repair.pdf

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SUBCOURSE
SUBCOURSE
EDITION
OD0010
5
ELECTRICAL SYSTEM COMPONENT
REPAIR
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ELECTRICAL SYSTEM COMPONENT REPAIR
OD0010
EDITION 5
23 CREDIT HOURS
REVIEWED: 1988
United States Army Combined Arms Support Command
Fort Lee, VA 23801-1809
INTRODUCTION
This instructional package contains material to be used as a guide for Ordnance
Corps maintenance personnel responsible for electrical system component repair of
military vehicles. It is aimed toward supervisory personnel to enhance their
abilities in the operation of an automotive fuel and electric repair shop.
This subcourse consists of nine lessons and an examination organized as follows:
Lesson 1 Construction and Operation of the AC Charging System (Multioutput)
Scope - An explanation of basic fundamentals of AC and DC electricity,
detailed construction, and operation of the 40/60-ampere AC
generator.
Lesson 2 Overhaul of 40/60-Ampere AC Generator
Scope - An explanation of disassembly, inspection, basic tests, and
reassembly of the 40/60-ampere AC generator.
Lesson 3 Operation of 500-Ampere Starter Generator Test Stand
Scope - An explanation of the function of meters and varidrives, purpose of
controls, and preoperational checks of the 500- ampere starter
generator test stand.
Lesson 4 Testing and Adjusting AC Generators and Regulators
Scope - An explanation of using the 500-ampere test stand to test the 40/60-
ampere AC generator.
Lesson 5 Testing and Adjusting DC Regulators
Scope - An explanation of the purposes, principles of operation, bench
testing, and testing with the 500-ampere test stand.
Lesson 6 Testing and Overhaul of the Prestolite Starter Motor
Scope - An explanation of DC motor fundamentals, disassembly, and
inspections, including basic tests, repair, reassembly, and testing
with the 500-ampere test stand.
Lesson 7 Maintenance of 500-Ampere Test Stand
Scope - An explanation of the maintenance requirements for the 500- ampere
test stand to include lubrication, varidrive adjustment, and battery
charging.
i
Lesson 8 Maintenance of Electrical System Test Equipment
Scope - An explanation of the maintenance requirements for small
electrical test equipment to include meters, growlers, magnet test
stands, and LVCT's.
Lesson 9 Setup of Fuel and Electrical Shop Van
Scope - An explanation of the three shop sets (basic set, No 1
supplemental, and No 2 supplemental) to include appropriate
publications.
Passing grade for all ACCP material is 70%.
ii
CHECKLIST OF TESTS AND MATERIALS FURNISHED
Ordnance Subcourse OD0010
February 1975
No texts, other than the Attached Memorandums are used in support of this
subcourse. Therefore you are not required to return any texts to the US Army
Ordnance Center and School.
This subcourse may contain errata sheets. Make certain that you post all
necessary changes before beginning.
Note. - Any references cited in this subcourse are general references and are not
furnished. The publications listed below were used to prepare this
subcourse and should be consulted when additional information is required.
TM 9-2320-211-35,
DS, GS, and Depot Maintenance Repair
w/C1, 2, and 3
for Truck Chassis, 5-Ton, 6x6
Sep 64
TM 9-2320-218-20, w/C2 Organizational Maintenance Manual:
Truck, Utility, 1/4-Ton, 4x4
Sep 71
TM 9-2320-244-34,
DS and GS Maintenance Manuals:
Oct 71
TM 9-2920-225-34
DS and GS Maintenance Manual:
Generator, Engine, and Regulator
Assemblies
Nov 73
TM 9-2920-248-35
DS, GS and Depot Maintenance Manual:
Starter Engine
Aug 68
TM 9-4910-410-12, w/C1 Operator and Organizational Manual:
Tester, Engine Distributor
Jan 64
TM 9-4910-431-12, w/C1 Organizational Maintenance Manual:
Test Stand, Ignition Magneto
Sep 64
TM 9-4910-456-14,
GS Maintenance Manual, Test Stand,
Generator, and Voltage. Regulator
Oct 71
TM 9-4910-458-12, w/C1 Operator and Organizational Maintenance
Manual: Test Stand, Automotive
Generator, Alternator, and Starter
(United Mfd.)
Nov 66
TM 9-4910-485-12,
Manual: Test Stand, Automotive
Generator, Alternator, and Starter
(Sun Elect.)
May 70
TM 11-6625-366-15,
Depot Maintenance Manual: TS 352 B/U Jan 67
TB ORD 444-18, w/C1
Shop Set, Field Automotive Fuel and
Elect., Supplemental No 2
Jan 62
iii
w/C1 and 2
Truck, Cargo, 1-1/4-Ton, 4x4
w/C1 and 2
Operator and Organizational, DS and
w/C1 and 2
Operator and Organizational Maintenance
w/C1 and 2
Operator, Organizational, DS, GS and

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