Clock - Country Curio Clock2.pdf

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12231ez
Project 12231EZ:
Country Curio Clock
This good-looking clock not only reminds you of the time, it also provides a couple
of shelves to display favorite curios. No fancy joinery is needed here, just butt
joints secured with countersunk screws. Although the joinery may be simple, it’s
plenty sturdy for a small wall clock like this. We hope you enjoy building it and
using it.
We used pine for all parts except the birch plywood dial board. You can purchase
the molding at almost any lumberyard. You can obtain the hand screened enam-
eled metal dial and battery operated quartz movement from a clockmaker’s supply
store.
Country Curio Clock Materials List
Part
Description
Size
No. Req’d
A
Side
3/4" x 3-1/2" x 24"
2
B
Shelf
3/4" x 3-1/4" x 9"
3
C
Lower Back
3/4" x 3" x 9"
1
D
Upper Back
3/4" x 4" x 9"
1
E
Dial Board
1/4" x 9" x 9"
1
F
Molding
11/16" x 1-1/8" x 9"
4
G
Cleat
1/2" x 3/4" x 2"
4
H
Dial*
6" dia.
1
I
Movement*
5/8" x 2-1/8" x 2-1/8"
1
* Obtain parts H and I from a clockmaker’s supply store.
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Country Curio Clock Complete
Schematic
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Country Curio Clock Step-by-Step
Instructions
Step 1: Cut Stock to Size
1. Select a 52" length of 1" x 8" lumberyard pine (3/
4" x 7-1/4" actual) with limited cups, twists, and
knots to make most of the parts for the projects.
2. Make sure your miter gauge is set at exactly 90
degrees so your crosscuts will be exactly square.
3. Refer to the cutting diagram and crosscut and rip
the stock as needed to get the dimensions shown
in the materials list.
Step 2: Shape the Case Parts
1. Use the grid patterns provided to lay out and mark
the curves on the two sides (A), along with the
curve on the lower back (C) and the upper back
(D).
2. Use a band saw to cut out the curves.
3. Use a file and sandpaper to smooth the sawn
edges.
4. Use the router table and a 1/4" radius roundover
bit to round the front edges of the sides, the front
edges of the three shelves, the bottom front edge
of the lower back, and the top front edge of the
upper back.
5. Use a file and sandpaper to get into the sharp
corners on the upper back curve that the router bit
won’t be able to reach.
Step 3: Assemble the Case Parts
1. Lay out and mark the shelf locations on the two
sides.
2. Use 1-1/4" x #8 flathead wood screws, counter-
sunk to a depth of 1/4", to assemble the case parts
as shown.
3. Add the lower and upper backs in the same man-
ner.
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