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Optical Testing and
Programming System (OPPS)
and
Optical Programming System (OPS)
User Guide Å Version 2.0
Contents
Contents
Safety notes .................................................................. i-1
IMPORTANT SAFETY NOTES......................................... i-2
1
General .......................................................... 1-1
1.1
Notes for users.......................................................1-1
1.2
Technical data for the OPPS / OPS .......................1-2
1.3
Safety notes ...........................................................1-2
1.4
Delivery of the OPPS / OPS ...................................1-3
1.4.1
Delivery specification of OPPS – case 1 ................1-5
1.4.2
Delivery specification of OPPS – case 2 ................1-6
1.4.3
Delivery specification of OPS.................................1-7
2
Components of OPPS / OPS .......................... 2-9
2.1
General information on OPPS / OPS .....................2-9
2.2
Equipment of OPPS / OPS...................................2-10
2.2.1
Colour coding of OPPS / OPS .............................2-10
2.2.2
MOST connections ..............................................2-11
2.2.3
byteflight connections..........................................2-11
2.2.4
OBD and network connections ............................2-12
2.2.5
USB and PC card.................................................2-13
2.3
OPS – differences compared with OPPS .............2-14
2.4
Diagnostic cables.................................................2-15
2.5
Network cable ......................................................2-17
2.6
MOST adapter......................................................2-18
2.6.1
MOST cable for programming..............................2-18
2.6.2
MOST cable for control unit testing .....................2-19
2.6.3
MOST wiring harness extension ..........................2-19
2.6.4
MOST test loop ....................................................2-20
2.6.5
MOST socket .......................................................2-20
2.7
byteflight adapter .................................................2-21
2.7.1
Satellite adapter ...................................................2-21
2.7.2
Satellite wiring harness adapter ...........................2-21
2.7.3
SIM adapter .........................................................2-22
2.7.4
SIM wiring harness adapter .................................2-23
2.7.5
Door wiring harness adapter ................................2-23
2.7.6
Frame wiring harness adapter .............................2-24
3
Commissioning ............................................ 3-25
3.1
OPPS / OPS connection options .........................3-25
3.1.1
Connection of OPPS / OPS to GT1......................3-25
3.2
Table of connecting cables ..................................3-26
3.2.1
OPPS connecting cables .....................................3-26
3.2.2
OPS connecting cables .......................................3-27
BMW Group, OPPS / OPS
Version 2.0, September 2003
i-1
Contents
3.3
Connecting network cable and
diagnostic cable...................................................3-28
3.3.1
Cable connection for workshop network .............3-29
3.3.2
Cable connection for direct connection ...............3-29
3.4
Using the diagnostic cables .................................3-30
3.5
Connecting the MOST adapter ............................3-31
3.5.1
Connecting the MOST programming cable..........3-31
3.5.2
Connecting the MOST control unit cable .............3-34
3.5.3
Connecting the MOST wiring
harness extension ................................................3-36
3.6
Connecting the byteflight adapter........................3-38
3.6.1
Satellite testing ....................................................3-39
3.6.2
Wiring harness testing .........................................3-41
3.6.3
SIM testing ...........................................................3-43
3.6.4
SIM wiring harness test........................................3-45
3.6.5
Testing wiring harness in the door .......................3-47
3.6.6
Testing wiring harness in the door frame .............3-49
3.7
OPPS / OPS self-test ...........................................3-51
3.7.1
MOST self-test .....................................................3-51
3.7.2
byteflight self-test ................................................3-52
3.7.3
Calibrating the OPPS ...........................................3-53
3.8
Adapter test with OPPS .......................................3-55
3.8.1
Testing MOST programming cable
and MOST wiring harness extension ...................3-56
3.8.2
MOST control unit cable ......................................3-56
4
Connection setup ........................................ 4-57
4.1
Connecting OPPS / OPS with DISPlus /
GT1 / SSS ............................................................4-57
4.1.1
Connecting an OPPS / OPS for the first time.......4-57
4.1.2
Connection and use within a workshop LAN ......4-57
5
Programming with OPPS / OPS ................... 5-59
5.1
General ................................................................5-59
5.2
Preparatory measures..........................................5-59
5.3
Preparing the connections ...................................5-60
5.3.1
MOST connection ................................................5-60
5.3.2
Diagnostic cable ..................................................5-62
5.3.3
Network connection .............................................5-63
5.3.4
Vehicle programming ...........................................5-64
6
Care and maintenance................................. 6-67
6.1
Visual inspection ..................................................6-67
6.2
Cleaning OPPS / OPS ..........................................6-67
6.3
Storage ................................................................6-67
i-2
BMW Group, OPPS / OPS
Version 2.0, September 2003
Contents
7
Troubleshooting........................................... 7-69
7.1
General ................................................................7-69
7.2
Reporting faults to Service...................................7-69
8
Forms and addresses................................... 8-71
8.1
Registration/reporting faults.................................8-71
8.2
Service addresses................................................8-71
9
Technical terms and abbreviations .............. 9-73
9.1
Technical terms....................................................9-73
9.2
List of abbreviations.............................................9-75
BMW Group, OPPS / OPS
Version 2.0, September 2003
i-3
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