opps_hb_uk.pdf

Optical Testing and

Programming System (OPPS)

and

Optical Programming System (OPS)

User Guide Å Version 2.0

Contents

Safety notes .................................................................. i-1

IMPORTANT SAFETY NOTES......................................... i-2

General .......................................................... 1-1

1.1

Notes for users.......................................................1-1

1.2

Technical data for the OPPS / OPS .......................1-2

1.3

Safety notes ...........................................................1-2

1.4

Delivery of the OPPS / OPS ...................................1-3

1.4.1

Delivery specification of OPPS – case 1 ................1-5

1.4.2

Delivery specification of OPPS – case 2 ................1-6

1.4.3

Delivery specification of OPS.................................1-7

Components of OPPS / OPS .......................... 2-9

2.1

General information on OPPS / OPS .....................2-9

2.2

Equipment of OPPS / OPS...................................2-10

2.2.1

Colour coding of OPPS / OPS .............................2-10

2.2.2

MOST connections ..............................................2-11

2.2.3

byteflight connections..........................................2-11

2.2.4

OBD and network connections ............................2-12

2.2.5

USB and PC card.................................................2-13

2.3

OPS – differences compared with OPPS .............2-14

2.4

Diagnostic cables.................................................2-15

2.5

Network cable ......................................................2-17

2.6

MOST adapter......................................................2-18

2.6.1

MOST cable for programming..............................2-18

2.6.2

MOST cable for control unit testing .....................2-19

2.6.3

MOST wiring harness extension ..........................2-19

2.6.4

MOST test loop ....................................................2-20

2.6.5

MOST socket .......................................................2-20

2.7

byteflight adapter .................................................2-21

2.7.1

Satellite adapter ...................................................2-21

2.7.2

Satellite wiring harness adapter ...........................2-21

2.7.3

SIM adapter .........................................................2-22

2.7.4

SIM wiring harness adapter .................................2-23

2.7.5

Door wiring harness adapter ................................2-23

2.7.6

Frame wiring harness adapter .............................2-24

Commissioning ............................................ 3-25

3.1

OPPS / OPS connection options .........................3-25

3.1.1

Connection of OPPS / OPS to GT1......................3-25

3.2

Table of connecting cables ..................................3-26

3.2.1

OPPS connecting cables .....................................3-26

3.2.2

OPS connecting cables .......................................3-27

BMW Group, OPPS / OPS

Version 2.0, September 2003

i-1

Contents

3.3

Connecting network cable and

diagnostic cable...................................................3-28

3.3.1

Cable connection for workshop network .............3-29

3.3.2

Cable connection for direct connection ...............3-29

3.4

Using the diagnostic cables .................................3-30

3.5

Connecting the MOST adapter ............................3-31

3.5.1

Connecting the MOST programming cable..........3-31

3.5.2

Connecting the MOST control unit cable .............3-34

3.5.3

Connecting the MOST wiring

harness extension ................................................3-36

3.6

Connecting the byteflight adapter........................3-38

3.6.1

Satellite testing ....................................................3-39

3.6.2

Wiring harness testing .........................................3-41

3.6.3

SIM testing ...........................................................3-43

3.6.4

SIM wiring harness test........................................3-45

3.6.5

Testing wiring harness in the door .......................3-47

3.6.6

Testing wiring harness in the door frame .............3-49

3.7

OPPS / OPS self-test ...........................................3-51

3.7.1

MOST self-test .....................................................3-51

3.7.2

byteflight self-test ................................................3-52

3.7.3

Calibrating the OPPS ...........................................3-53

3.8

Adapter test with OPPS .......................................3-55

3.8.1

Testing MOST programming cable

and MOST wiring harness extension ...................3-56

3.8.2

MOST control unit cable ......................................3-56

Connection setup ........................................ 4-57

4.1

Connecting OPPS / OPS with DISPlus /

GT1 / SSS ............................................................4-57

4.1.1

Connecting an OPPS / OPS for the first time.......4-57

4.1.2

Connection and use within a workshop LAN ......4-57

Programming with OPPS / OPS ................... 5-59

5.1

General ................................................................5-59

5.2

Preparatory measures..........................................5-59

5.3

Preparing the connections ...................................5-60

5.3.1

MOST connection ................................................5-60

5.3.2

Diagnostic cable ..................................................5-62

5.3.3

Network connection .............................................5-63

5.3.4

Vehicle programming ...........................................5-64

Care and maintenance................................. 6-67

6.1

Visual inspection ..................................................6-67

6.2

Cleaning OPPS / OPS ..........................................6-67

6.3

Storage ................................................................6-67

i-2

BMW Group, OPPS / OPS

Version 2.0, September 2003

Contents

Troubleshooting........................................... 7-69

7.1

General ................................................................7-69

7.2

Reporting faults to Service...................................7-69

Forms and addresses................................... 8-71

8.1

Registration/reporting faults.................................8-71

8.2

Service addresses................................................8-71

Technical terms and abbreviations .............. 9-73

9.1

Technical terms....................................................9-73

9.2

List of abbreviations.............................................9-75

BMW Group, OPPS / OPS

Version 2.0, September 2003

i-3

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