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IN
Introduction
INa
Introduction
0
Lubrication and Maintenance
0a
Lubrication and Maintenance
2
Suspension
3
Differential and Driveline
5
Brakes
5a
Brakes
6
Clutch
6a
Clutch
7
Cooling System
7a
Cooling System
8A
Battery
8B
Starting System
8Ba
Starting Systems
8C
8O
Power Distribution Systems
8P
Power Lock Systems
8Q
Vehicle Theft/Security Systems
8Qa
Vehicle Theft/Security Systems
8R
Power Seats Systems
8S
Power Window Systems
8T
Power Mirror Systems
8U
Chime/Buzzer Warning Systems
8V
Overhead Console Systems
8W
Wiring Diagrams
9
Engine
9a
Engine
11
Exhaust System and Intake Manifold
11a
Exhaust System and Intake Manifold
13
Frame and Bumpers
13a
Charging System
Frame and Bumpers
8Ca
14
Charging System
Fuel System
8D
14a
Ignition System
Fuel System–2.5L Diesel Engine
8E
19
Instrument Panel Systems
Steering
8Ea
19a
Instrument Panel Systems
Steering
8F
21
Audio Systems
Transmission and Transfer Case
8G
21a
Horn Systems
Transmission and Transfer Case
8H
22
Vehicle Speed Control System
Tires and Wheels
8Ha
23
Vehicle Speed Control System
Body
8J
24
Turn Signal and Hazard Warning Systems
Heating and Air Conditioning
8K
24a
Wiper and Washer Systems
Heating and Air Conditioning
8L
25
Lamps
Emission Control Systems
8La
25a
Lamps
Emission Control System
8M
Passive Restraint Systems
Service Manual Comment Forms
8N
Electrically Heated Systems
XJ
INTRODUCTION
1
INTRODUCTION
TABLE OF CONTENTS
page
page
DESCRIPTION AND OPERATION
VEHICLE IDENTIFICATION NUMBER ..........1
VEHICLE SAFETY CERTIFICATION LABEL ......2
INTERNATIONAL SYMBOLS .................2
FASTENER IDENTIFICATION .................3
FASTENER USAGE ........................3
THREADED HOLE REPAIR ..................3
METRIC SYSTEM .........................6
TORQUE REFERENCES .....................6
DESCRIPTION AND OPERATION
²
Vehicle Safety Certification Label.
Frame rail.
To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check Digit at the ninth position of the Vehicle Iden-
tification Number. The check digit is used by the
manufacturer and government agencies to verify the
authenticity of the vehicle and official documenta-
tion.
²
VEHICLE IDENTIFICATION NUMBER
The Vehicle Identification Number (VIN) plate is
located on the lower windshield fence near the left
A-pillar. The VIN contains 17 characters that provide
data concerning the vehicle. Refer to the VIN decod-
ing chart to determine the identification of a vehicle.
The
The
formula
to
use
the
check
digit
is
not
Vehicle
Identification
Number
is
also
released to the general public.
imprinted on the:
²
Body Code Plate.
VEHICLE IDENTIFICATION NUMBER DECODING CHART
POSITION
INTERPRETATION
CODE = DESCRIPTION
1
Country of Origin
1 = United States
2
Make
J = Jeep
3
Vehicle Type
4 = MPV
4
Gross Vehicle Weight Rating
F = 4001-5000 lbs.
5
Vehicle Line
F= Cherokee 4X4 (LHD)
N = Cherokee 4X4 (RHD)
B = Cherokee 4X2 (RHD)
T = Cherokee 4X2 (LHD)
6
Series
2 = SE
6 = Sport/Classic
7 = Limited
7
Body Style
7 = 2dr Sport Utility
8 = 4dr Sport Utility
8
Engine
P = 2.5L Gasoline
S = 4.0L Gasoline
9
Check Digit
10
Model Year
Y=2000
11
Assembly Plant
L = Toledo #1
12 thru 17
Vehicle Build Sequence
2
INTRODUCTION
XJ
DESCRIPTION AND OPERATION (Continued)
VEHICLE SAFETY CERTIFICATION LABEL
A vehicle safety certification label (Fig. 1) is
attached to every DaimlerChrysler Corporation vehi-
cle. The label certifies that the vehicle conforms to all
applicable Federal Motor Vehicle Safety Standards.
The label also lists:
²
The label is located on the driver-side door shut-
face.
Month and year of vehicle manufacture.
Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR’s) are
based on a minimum rim size and maximum cold tire
inflation pressure.
²
²
Vehicle Identification Number (VIN).
²
Type of vehicle.
²
Type of rear wheels.
²
Bar code.
²
Month, Day and Hour (MDH) of final assembly.
Fig. 1 Vehicle Safety Certification Label—Typical
²
Paint and Trim codes.
INTERNATIONAL SYMBOLS
²
Country of origin.
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart are
used to identify various instrument controls. The
symbols correspond to the controls and displays that
are located on the instrument panel.
XJ
INTRODUCTION
3
DESCRIPTION AND OPERATION (Continued)
1
High Beam
13
Rear Window Washer
2
Fog Lamps
14
Fuel
3
Headlamp, Parking Lamps, Panel Lamps
15
Engine Coolant Temperature
4
Turn Warning
16
Battery Charging Condition
5
Hazard Warning
17
Engine Oil
6
Windshield Washer
18
Seat Belt
7
Windshield Wiper
19
Brake Failure
8
Windshield Wiper and Washer
20
Parking Brake
9
Windscreen Demisting and Defrosting
21
Front Hood
10
Ventilating Fan
22
Rear hood (Decklid)
11
Rear Window Defogger
23
Horn
12
Rear Window Wiper
24
Lighter
FASTENER IDENTIFICATION
FASTENER USAGE
DESCRIPTION
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
GRADE/CLASS IDENTIFICATION
The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. Identification is determined by the
line marks on the top of each bolt head. The actual
bolt strength grade corresponds to the number of line
marks plus 2. The most commonly used metric bolt
strength classes are 9.8 and 10.9. The metric
strength class identification number is imprinted on
the head of the bolt. The higher the class number,
the greater the bolt strength. Some metric nuts are
imprinted with a single-digit strength class on the
nut face. Refer to the Fastener Identification and
Fastener Strength Charts.
Figure art, specifications and torque references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
THREADED HOLE REPAIR
Most stripped threaded holes can be repaired using
a Helicoil
t
. Follow the manufactures recommenda-
tions for application and repair procedures.
4
INTRODUCTION
XJ
DESCRIPTION AND OPERATION (Continued)
FASTENER IDENTIFICATION
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