Sam naprawiam LAND ROVER DISCOVERY II ENG.pdf

Workshop Manual

Discovery Series II

WORKSHOP MANUAL - 1999MY ON

Publication Part No. VDR 100330 NAS (6)

electronic, mechanical, recording or other means without prior written permission from Land Rover.

C ONTENTS

INTRODUCTION ...................................................................................... 01-1

How To Use This Manual................................................................................................................ 01-1

Repairs and Replacements............................................................................................................. 01-2

Specifications .................................................................................................................................. 01-2

Abbreviations and Symbols ............................................................................................................ 01-3

GENERAL INFORMATION ...................................................................... 03-1

General Precautions ....................................................................................................................... 03-1

Safety Instructions .......................................................................................................................... 03-2

Environmental Precautions ............................................................................................................. 03-3

General Fitting Instructions ............................................................................................................. 03-6

Ball and Roller Bearings ................................................................................................................. 03-7

Oil Seals.......................................................................................................................................... 03-8

Joints and Joint Faces .................................................................................................................... 03-9

Locking Devices .............................................................................................................................. 03-9

Screw Threads ................................................................................................................................ 03-10

Bolt and Nut Identification ............................................................................................................... 03-11

Flexible Pipes and Hoses ............................................................................................................... 03-13

Rolling Road Testing....................................................................................................................... 03-15

Fuel Handling Precautions .............................................................................................................. 03-16

Electrical Precautions ..................................................................................................................... 03-17

Supplementary Restraint System Precautions ............................................................................... 03-18

SRS Component Replacement Policy ............................................................................................ 03-23

Air Conditioning System Precautions.............................................................................................. 03-24

Air Conditioning Compressor Replacement .................................................................................... 03-26

Body Repairs .................................................................................................................................. 03-27

GENERAL DATA ..................................................................................... 04-1

Engine - Td5 ................................................................................................................................... 04-1

Engine - V8 ..................................................................................................................................... 04-4

Fuel system - Td5 ........................................................................................................................... 04-8

Fuel system - V8 ............................................................................................................................. 04-8

Cooling system - Td5 ...................................................................................................................... 04-9

Cooling system - V8 ........................................................................................................................ 04-10

Clutch - Td5 .................................................................................................................................... 04-11

Clutch - V8 ...................................................................................................................................... 04-12

Manual gearbox - R380 .................................................................................................................. 04-13

Transfer box - LT230SE.................................................................................................................. 04-14

Automatic gearbox - ZF4HP22/24 .................................................................................................. 04-15

Rear axle......................................................................................................................................... 04-16

Front axle ........................................................................................................................................ 04-16

Steering........................................................................................................................................... 04-17

Suspension ..................................................................................................................................... 04-18

Brakes ............................................................................................................................................. 04-19

Wheels and tyres ............................................................................................................................ 04-20

Air conditioning ............................................................................................................................... 04-21

Electrical - Td5 ................................................................................................................................ 04-22

Electrical - V8 .................................................................................................................................. 04-22

Dimensions ..................................................................................................................................... 04-23

Weights ........................................................................................................................................... 04-24

CONTENTS

C ONTENTS

IDENTIFICATION NUMBERS .................................................................. 05-1

Vehicle Identification Number ......................................................................................................... 05-1

Identification Number Locations ..................................................................................................... 05-3

TORQUE WRENCH SETTINGS .............................................................. 06-1

Maintenance ................................................................................................................................... 06-1

Engine Td5 ..................................................................................................................................... 06-2

Engine V8 ....................................................................................................................................... 06-4

Emission control - Td5 .................................................................................................................... 06-5

Emission control - V8...................................................................................................................... 06-5

Engine management system - Td5................................................................................................. 06-6

Engine management system - V8................................................................................................... 06-6

Cooling system ............................................................................................................................... 06-7

Manifolds and exhaust systems - Td5 ............................................................................................ 06-8

Manifolds and exhaust systems - V8 .............................................................................................. 06-8

Clutch.............................................................................................................................................. 06-9

Manual gearbox - R380 .................................................................................................................. 06-10

Transfer box - LT230SE ................................................................................................................. 06-11

Automatic gearbox - ZF4HP22 ....................................................................................................... 06-12

Propeller shafts............................................................................................................................... 06-13

Axles ............................................................................................................................................... 06-13

Steering .......................................................................................................................................... 06-14

Front suspension ............................................................................................................................ 06-15

Rear suspension............................................................................................................................. 06-16

Brakes............................................................................................................................................. 06-17

Restraint systems ........................................................................................................................... 06-18

Body................................................................................................................................................ 06-19

Heating and air conditioning ........................................................................................................... 06-20

Wipers and washers ....................................................................................................................... 06-20

Electrical ......................................................................................................................................... 06-21

LIFTING AND TOWING ........................................................................... 08-1

LIFTING .......................................................................................................................................... 08-1

TOWING ......................................................................................................................................... 08-2

TRANSPORTING ........................................................................................................................... 08-4

CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS ...................... 09-1

Capacities ....................................................................................................................................... 09-1

Fluids .............................................................................................................................................. 09-2

Anti-Freeze Concentration.............................................................................................................. 09-2

Lubrication ...................................................................................................................................... 09-3

Sealants.......................................................................................................................................... 09-4

TETS

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