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Occupational Health and the Chemical Surety Mission
Chapter 18
OCCUPATIONAL HEALTH AND THE
CHEMICAL SURETY MISSION
CLAUDIA L. HENEMYRE-HARRIS, P h D * ; MELANIE L. MURROW ; THOMAS P. LOGAN, P h D ; BRENT R. GIBSON,
MD, MPH § ; a n d ROBERT GUM, DO, MPH ¥
INTRODUCTION
THE CHEMICAL AGENT WORKPLACE
MEDICAL SURVEILLANCE FOR CHEMICAL AGENT WORKERS
Preplacement Examination
Periodic Medical Examinations
Termination Examinations
Potential Exposure Evaluations
Respirator Clearances
Screening for Substance Abuse and Dependency
Heat Stress Physiologic Monitoring
TRAINING AND EDUCATION FOR CHEMICAL AGENT WORKERS
MEDICAL SUPPORT OF THE CHEMICAL PERSONNEL RELIABILITY PROGRAM
MEDICAL ASPECTS OF A CHEMICAL ACCIDENT OR INCIDENT RESPONSE
AND ASSISTANCE
DEMILITARIZATION OF CHEMICAL WARFARE AGENTS
SUMMARY
* Major, Medical Service Corps, US Army; US Army Medical Research Institute of Chemical Defense, Physiology and Immunology Branch, 3100 Ricketts
Point Road, Aberdeen Proving Ground, Maryland 21010-5400
Safety and Occupational Specialist, Safety, Surety, and Security Office, Office of the Commander, US Army Medical Research Institute of Chemical
Defense, 3100 Ricketts Point Road, Building E3101, Room 104, Aberdeen Proving Ground, Maryland 21010-5400
Chemist, Medical Diagnostics Branch, Analytical Toxicology Division, US Army Medical Research Institute of Chemical Defense, 3100 Ricketts Point
Road, Building E3081, Room 293, Aberdeen Proving Ground, Maryland 21010-5400
§ Captain, Medical Corps, US Army; Army Medical Department Center and School, 3151 Scott Road, Suite 3507, Fort Sam Houston, Texas 78234
¥ Chief of Bio Surety, Barquist Army Health Clinic, 1434 Porter Street, Fort Detrick, Maryland 21702
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Medical Aspects of Chemical Warfare
INTRODUCTION
Medical officers assigned to US Army arsenals, de-
pots, or other installations that store chemical warfare
agents face a number of unique challenges concerning
chemical surety. The clinics supporting these instal-
lations, although frequently staffed by occupational
medicine specialists, may still be managed by primary
care physicians or even general medical officers with
no specialty training. These providers must care for
both military and civilian workers as well as master
myriad additional duties unique to chemical weapons
storage sites, including managing complex medical
programs that support chemical surety and accident
or incident response. In addition, many installations
are actively demilitarizing chemical munitions. These
operations run parallel with, but independent of,
chemical surety operations. Chemical surety systems
manage chemical agents throughout their life cycles
while maintaining operational performance, which
adds other challenges to chemical surety medical sup-
port program directors (CSMSPDs)—one of many titles
physicians may earn as they provide medical support
to employees working on tasks from storage to the
final disposal of chemical agents. Providers must be
on orders from their medical commanders to perform
CSMSPD duties, as well as those duties outlined below,
in ways that ensure accountability and responsibility
for operations.
In this chapter, a chemical agent is defined as a
chemical substance intended for use in military opera-
tions to kill, seriously injure, or incapacitate a person
through its physiological effects. Riot control agents,
chemical herbicides, smoke, and flames are not offi-
cially defined as chemical agents, but installations with
chemical agents may contain varying amounts of these
substances. Chemical surety (a term that encompasses
both safety and security) operations employ a system
of controls, procedures, and actions that contribute to
the safe and secure storage, transportation, and de-
militarization of chemical agents and their associated
weapon systems. Chemical surety material is defined
in Army Regulation (AR) 50-6, Chemical Surety , as
“chemical agents and their associated weapon system,
or storage and shipping containers that are either ad-
opted or being considered for military use.” 1(p43)
Although the chemical agents discussed are unique
to the military, the hazards to employees are common
to many industries. Examples include acetylcholin-
esterase inhibitors (the operative mechanism of nerve
agents) used in pesticides and carbonyl chloride (phos-
gene) used in the production of foams and plastics.
Both are transported daily on the nation’s highways
and railways. In addition to these chemical threats,
chemical storage depots carry out other operations
that pose potential physical hazards similar to those
found in other industries (eg, excessive noise, heat
stress, and lifting). When they were being produced,
military chemical munitions had different intended
uses, packaging, and methods of storage than indus-
trial chemicals (and are typically more hazardous), so
they required different controls.
Military chemical agent workers can find infor-
mation on chemical surety operations in a variety of
resources, including ARs, which implement Army
laws, and Department of the Army pamphlets (DA
PAMs), which provide additional technical guidance.
The most useful documents for the CSMSPD are AR
50-6, Chemical Surety 1 ; DA PAM 50-6, Chemical Accident
or Incident Response and Assistance [ CAIRA ] Operations 2 ;
DA PAM 40-8, Occupational Health Guidelines for the
Evaluation and Control of Occupational Exposure to Nerve
Agents GA, GB, GD, and VX 3 ; and DA PAM 40-173,
Occupational Health Guidelines for the Evaluation and
Control of Occupational Exposure to Mustard Agents H,
HD, and HT . 4 Safety publications AR 385-61 5 and DA
PAM 385-61 6 also contain medical guidance. The instal-
lation medical authority (IMA) must be aware of any
interim or implementation guidance or Department of
Defense directives, instructions, or memoranda that
affect operations. The IMA should maintain a close
relationship with the installation and legal offices of
the supporting medical treatment facility.
Military installations are often physically iso-
lated and are located a considerable distance from
the medical center or medical department activity
responsible for providing support and consultation.
The preventive/occupational medicine physicians
at these hospitals are responsible for providing the
necessary support and are a source of information
and guidance. The level of chemical and occupa-
tional-specific medical expertise at the supporting
treatment facility varies; however, the depot-level
physician should be a subject-matter expert on the
treatment of chemical surety exposures and perhaps
even on occupational medicine. Assets and time are
seldom available to train a general medical officer in
the unique occupational setting of depot operations
(Exhibit 18-1).
According to DA PAM 50-6, 2 medical officers
supporting chemical surety operations are required
to complete the Toxic Chemical Training Course
for Medical Support Personnel (given by the US
Army Chemical Materials Agency) and the Medical
Management of Chemical and Biological Casualties
Course (given by the US Army Medical Research
594
Occupational Health and the Chemical Surety Mission
Institute of Chemical Defense [USAMRICD]). Both
courses are offered at Aberdeen Proving Ground,
Maryland, and provide the basic concepts needed to
recognize the clinical signs and symptoms of chemi-
cal agent exposure and the appropriate therapeutic
interventions for treating and managing chemical
agent casualties. The Toxic Chemical Training Course
also presents material on the medical challenges of
supporting demilitarization operations.
Understanding patients’ occupational healthcare
needs is an integral part of a physician’s practice.
This responsibility includes identifying occupational
and environmental health risks, treating disease and
injury, and counseling patients on preventive behav-
ior. Occupational health alone is time consuming; the
occupational health nurse, the industrial hygienist,
and other clinic staff members can help perform
required tasks. Although industrial hygienists are
not often assigned to health clinics, they are an es-
sential part of the healthcare team. The industrial
hygienist maintains a hazard inventory that contains
conventional hazards as well as a list of chemical
agents located at the installation. They routinely
design primary prevention strategies and frequently
oversee hearing conservation, respiratory protection,
and occupational vision programs. The information
provided by the hygienist is necessary to evaluate a
work environment and to determine the appropriate
frequency of periodic medical examinations. Close
and frequent coordination with this individual is
imperative for developing knowledge of the work-
site and the subsequent development of a medical
surveillance program.
In addition to the industrial hygiene and safety
personnel, medical personnel must work in accord
with the command, supervisors, personnel officers,
and employees who handle chemical agents. Maintain-
ing these relationships is frequently difficult, but by
identifying and addressing concerns of both manage-
ment and individual workers, medical personnel can
establish a basis for formulating appropriate preven-
tive medical measures.
ExHIBIT 18-1
ADVISING AGENCIES FOR THE TREATMENT OF CHEMICAL AGENT INJURY
Agency
Contact Information
The preventive or occupational medicine department of
Specific to location
the supporting medical department activity or
medical center
US Army Center for Health Promotion and Preventive
Director, Occupational and Environmental Medicine/
Medicine
MCHB-TS-M
5158 Blackhawk Road
Aberdeen Proving Ground, Maryland 21010-5403
US Army Chemical Materials Agency
Command Surgeon/AMSCM-RD
5183 Blackhawk Road, Bldg E-4585
Aberdeen Proving Ground, Maryland 21010-5424
Proponency Office for Preventive Medicine
Surety Medicine Consultant/DASG-PPM-NC
5111 Leesburg Pike, Suite 538
Falls Church, Virginia 22041-3258
US Army Medical Research Institute of Chemical Defense MCMR-CDM
3100 Ricketts Point Road
Aberdeen Proving Ground, Maryland 21010-5400
US Army Reserve Unit for Chemical/Biological
Detachment Surgeon
Consequence Management
1309 Continental Avenue, Suite K
Abingdon, Maryland 21009-2336
US Army Materiel Command
AMCSG/Deputy Command Surgeon
9301 Chapek Road
Fort Belvoir, Virginia 22060
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Medical Aspects of Chemical Warfare
THE CHEMICAL AGENT WORKPLACE
Chemical agent operations are conducted in a
variety of job settings, including storage depots,
demilitarization facilities, research laboratories, and
transportation units. Before a chemical agent employee
can be placed in a job, a physician must consider the
occupational and environmental health risks associ-
ated with the position. The physician must understand
the various workplaces in which chemical agent
operations are performed to effectively identify the
corresponding risks.
The chemical agent worker uses different kinds of
personal protective equipment (PPE) and engineering
controls based on the work environment. The use of
protective clothing itself can create significant haz-
ards, such as heat stress, physical and psychological
stress, and impaired vision, mobility, and communi-
cation. The physician must understand these PPEs
and engineering controls in order to select the most
appropriate preplacement examination and medical
surveillance for the initial and continued safety of the
worker. DA PAM 385-61 6 defines the protection levels
(A through D) for chemical agent workers and lists the
personal protective clothing and equipment required
for each level. The following text and accompanying
figures describe the various types of chemical agent
workplaces.
The purpose of the US Army Chemical Materials
Agency is to protect and safely store the nation’s aging
chemical weapons. The agency works toward the ef-
fective recovery, treatment, and ultimate elimination of
the nation’s chemical warfare materials, and it manages
a national inventory control point and national mainte-
nance point to ensure that the stockpile is maintained
safely during its remaining storage life. Chemical depot
workers routinely check storage containers for poten-
tial degradation and leaks. During these inspections,
the workers operate in Level A protective clothing, the
demilitarization protective ensemble, which consists
of a totally encapsulated, positive-pressurized suit
(Figure 18-1). A mask (manufactured by Mine Safety
Appliances Company, Pittsburgh, Pa) and backpack,
both certified by the National Institute of Occupational
Safety and Health and the Occupational Safety and
Health Administration, are contained within the suit
to provide a continual air supply via an umbilical cord.
The suit is also equipped with a self-contained emer-
gency breathing system in case the hose air supply is
compromised. The workers wear butyl rubber boots
and gloves over the ensemble as an additional layer
of protection and can communicate with each other
and the control station by way of a radio internal to
the demilitarization protective ensemble.
Another mission of the Chemical Materials Agency
is to manage the safe treatment and disposal of chemi-
cal agents and weapons. To accomplish this mission,
the agency uses various technological tools, many of
Fig. 18-1. A team of chemical workers wears Level A pro-
tective clothing, the demilitarization protective ensemble,
which provides the greatest level of protection against agent
exposure.
Photograph: Courtesy of US Army Chemical Materials Agen-
cy, Aberdeen Proving Ground, Md. Available at http://www.
cma.army.mil/multimediagallery. Accessed December 2005.
Fig. 18-2. Two chemical agent operators wear Level C pro-
tective clothing and use a glovebox as they drain mustard
agent from ton containers in the neutralization process at the
Aberdeen Chemical and Biological Agent Disposal Facility.
Photograph: Courtesy of US Army Chemical Materials
Agency, Aberdeen Proving Ground, Md. Available at http://
www.cma.army.mil/multimediagallery. Accessed December
2005.
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Occupational Health and the Chemical Surety Mission
Fig. 18-3. Chemical agent operators wear Level C protec-
tive clothing in a professional laboratory research setting to
discover and develop medical countermeasures and thera-
peutics to chemical warfare agents.
Photograph: Courtesy of US Army Medical Research Insti-
tute of Chemical Defense, Aberdeen Proving Ground, Md.
Fig. 18-4. Soldiers from the 22nd Chemical Battalion (Techni-
cal Escort) work in Level C protective clothing to conduct a
sampling mission.
Photograph: Courtesy of Major Chadwick T Bauld, 22nd
Chemical Battalion, Technical Escort, US Army 20th Support
Command, CBRNE.
which are at least partially automated. However, the
worker must handle chemical agents during other
phases of the treatment and disposal process. For
example, operators at the Aberdeen Biological Chemi-
cal Agent Disposal Facility drain mustard agent from
ton containers using a glovebox in the neutralization
process (Figure 18-2). During this procedure, workers
don Level C protective clothing consisting of work
coveralls, safety glasses with side shields, and M40A1
protective masks worn in the slung position.
In a research laboratory setting such as USAM-
RICD, chemical agent operators conduct experiments
to discover and develop medical countermeasures
to and therapeutics for chemical warfare agents. The
experimental parameters, and therefore the working
conditions, are tightly regulated to maintain a climate-
controlled environment. Agent operators conduct
studies in a certified chemical fume hood, and prelimi-
nary airflow measurements are taken using a worker’s
velometer. Operators wear several layers of PPE, as
shown in Figure 18-3, and work in Level C protective
clothing. The first layer of PPE is a laboratory coat and
nitrile gloves. The second, outer layer of PPE consists
of a 7-mm–thick butyl rubber apron and butyl rubber
gloves. Many operators wear a second pair of nitrile
gloves over the butyl rubber gloves to improve dex-
terity. Laboratory safety glasses with side shields are
worn at all times and protective masks are kept readily
available or are worn in a slung position.
The mission of the 22nd Chemical Battalion is to
deploy task-organized teams throughout the world
to conduct technical escort and chemical, biological,
radiological, and nuclear hazard characterization,
monitoring, disablement, and elimination support
operations. The 22nd Chemical Battalion provides
emergency response to incidents involving weapons of
mass destruction and chemical, biological, radiological,
and nuclear hazards, homeland defense, contingency
support operations to combatant commanders and
lead federal agencies, and site remediation and restora-
tion support operations for the Department of Defense.
The battalion works at a high operational tempo in a
wide variety of settings, including hostile and austere
environments. In addition to the PPE and engineer-
ing controls described above, battalion members use
specialized protective measures unique to each mis-
sion (Figure 18-4). If the members are faced with an
unknown agent or unsafe oxygen level, they require
a higher respiratory protection level (Level B or Level
A, with self-contained breathing apparatus).
MEDICAL SURVEILLANCE FOR CHEMICAL AGENT WORKERS
Medical surveillance is the systematic collection,
analysis, and dissemination of disease data on groups
of workers. It is designed to detect early signs of work-
related illness. 7 A chemical worksite medical program
should provide the following surveillance: preplace-
ment screening, periodic medical examinations (with
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