Technical Handbook [Flender].pdf

TECHNICAL HANDBOOK

The Company

The head office of A. FRIEDR. FLENDER AG is

located in Bocholt. The company was founded at

the end of the last century and in the early years

of its existence was involved in the manufacture

and sales of wooden pulleys. At the end of the

20’s, FLENDER started to manufacture gear

units, couplings and clutches, and with the

development and manufacture of one of the first

infinitely variable speed gear units, FLENDER

became a leader in the field of power transmis-

sion technology.

Today, FLENDER is an international leader in the

field of stationary power transmission techno-

logy, and a specialist in the supply of complete

drive systems. FLENDER manufactures electro-

nic, electrical, mechanical and hydraulic compo-

nents which are offered both as individual com-

ponents and as partial or complete systems.

FLENDER’s world-wide workforce consists of

approximately 7,200 employees. Eight manufac-

turing plants and six sales centres are located in

FLENDER, Bocholt

Germany. Nine manufacturing plants, eighteen

sales outlets and more than forty sales offices

are currently in operation in Europe and

overseas.

The eight domestic manufacturing plants form a

comprehensive concept for all components

involved in the drive train.

Core of the entire group of companies is the me-

chanical power transmission division. With its

factories in Bocholt, Penig and the French works

FLENDER-Graffenstaden in Illkirch it covers the

spectrum of stationary mechanical drive

elements. The product range is rounded off by

the geared motors manufactured at FLENDER

TÜBINGEN GMBH.

The fields of electronics, electrotechnics and

motors are covered by LOHER AG which also

belongs to the group of companies. FLENDER

GUSS GMBH in Wittgensdorf/Saxony put FLEN-

DER in a position to safeguard the supply of

semi-finished goods for the FLENDER group

and at the same time provide large capacities for

castings for customers’ individual requirements.

With its extensive range of services offered by

FLENDER SERVICE GMBH, the group’s range

of products and services is completed.

Thus, FLENDER offers to the full, the expertise

for the entire drive train - from the power supply to

the processing machine, from the know-how

transfer of single components to complete

solutions for each kind of application.

The Drive Train

ELECTRONICS /

ELECTROTECHNICS /

MOTORS

LOHER AG

D-94095 Ruhstorf

Tel: (0 85 31) 3 90

Three-phase motors for low

and high voltage,

Special design motors,

Electronics,

Generators,

Industrial motors,

Variable speed motors,

Service,

Repair,

Spare parts

GEARED MOTORS

COUPLINGS AND

CLUTCHES

GEAR UNITS

FLENDER TÜBINGEN

GMBH

D-72007 Tübingen

Tel: (0 70 71) 7 07 - 0

Helical, parallel shaft helical,

worm and bevel geared

motors and gear units,

Variable speed and friction

drive geared motors

A. FRIEDR. FLENDER AG

D-46395 Bocholt

Tel: (0 28 71) 92 - 28 00

Flexible couplings,

Gear couplings,

All-steel couplings,

Fluid couplings,

Clutches,

Starting clutches

A. FRIEDR. FLENDER AG

D-46393 Bocholt

Tel: (0 28 71) 92 - 0

Helical, bevel-helical and

bevel gear units, Shaft- and

foot-mounted worm and

planetary gear units, Load

sharing gear units, Series and

special design gear units for

specific applications, Mecha-

nically variable speed drives,

Radial piston motors and

hydraulic power packs

A. FRIEDR. FLENDER AG

Getriebewerk Penig

D-09322 Penig

Tel: (03 73 81) 60

Standard helical and bevel-

helical gear units, Special

series production gear units

FLENDER-GRAFFENSTA-

DEN S.A.

F-67400 Illkirch-Graffensta-

den

Tel: (3) 88 67 60 00

High-speed gear units

SERVICE

FLENDER

SERVICE GMBH

D-44607 Herne

Tel: (0 23 23) 94 73 - 0

Maintenance, repair, servicing

and modification of gear units

and drive systems of any

manufacturer,

Supply of gear units with

quenched and tempered and

hardened gears,

Supply of spare parts

CASTINGS

FLENDER GUSS GMBH

D-09228 Wittgensdorf

Tel: (0 37 22) 64 - 0

Basic, low- and high-alloy cast

iron with lamellar and nodular

graphite

Electronics, Electrotechnics, Motors

Geared Motors

Ruhstorf

Tübingen

In 1991, LOHER AG became a hundred percent

subsidiary of FLENDER AG. The product range

covers three-phase motors ranging from 0.1 to

10,000 kW for low and high voltage, as well as

electronic equipment for controlling electrical

drives of up to 6,000 kW. Apart from the

manufacture of standard motors, the company

specializes in the production of motors in special

design according to customers’ requirements.

The products are used world-wide in the

chemical and petrochemical industries, in

elevator and mechanical engineering, for electric

power generation, in on- and off-shore applica-

tions, as well as in the field of environmental

technology.

MOTOX helical geared motor

The company FLENDER TÜBINGEN GMBH

has its origins in a firm founded in Tübingen in

1879 by the optician and mechanic Gottlob Him-

mel. Today, the main emphasis of the FLENDER

TÜBINGEN GMBH production is based on ge-

ared motors as compact units. Furthermore, the

product range includes medium- and high-fre-

quency generators for special applications in the

Speed-controlled three-phase motors for hot-

water circulating pump drives for long-distance

heating supply

MOTOX bevel geared motors driving

lifting jacks for the maintenance of

the ICE

sectors of heat, welding and soldering techno-

logy.

About 650 employees are working in the factory

and office buildings located at the outskirts of

Tübingen. Helical, worm, bevel-helical and

variable speed geared motors are made by using

the latest manufacturing methods.

LOHER three-phase slip-ring motor for high voltage

with motor-operated short-circuit brush lifting device

(KBAV)

Couplings and Clutches

Gear Units

Kupplungswerk Mussum

FLENDER AG

Bocholt

In 1990, the Couplings division was separated

from the FLENDER parent plant in Bocholt, and

newly established in the industrial area Bocholt-

Mussum. With this most modern factory it was

aimed at combining all depart-ments involved in

a largely independent business sector.

FLENDER is world-wide the biggest supplier of

stationary mechanical power transmission

equipment. The product range comprises mainly

gear units, worm gear units and variable speed

drives.

Innovative developments continuously require

new standards in the gear unit technology. A

wide range of standard gear units, but also of

standardized custom-made gear units for almost

all drive problems enable FLENDER to offer

specific solutions for any demand, high-quality

standards and quick deliveries being taken for

granted.

FLENDER-N-EUPEX coupling

Since its foundation in 1899, FLENDER has

been manufacturing couplings for industrial ap-

plications within an ever growing product range.

With an increasing diversification in the field of

power transmission technology the importance

of couplings is permanently growing.

FLENDER makes torsionally rigid and flexible

couplings, clutches and friction clutches, as well

as fluid couplings within torque ranges from 10 to

10,000,000 Nm.

FLENDER-N-EUPEX coupling

and FLENDER-ELPEX coupling

in a pump drive

FLENDER girth gear unit

in a tube mill drive

FLENDER-CAVEX worm gear unit

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