su.pdf

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N16
FRONT & REAR SUSPENSION
SECTION SU
CONTENTS
FRONT SUSPENSION ....................................................2
Precautions ..................................................................2
PRECAUTIONS .........................................................2
Preparation ..................................................................2
SPECIAL SERVICE TOOLS ........................................2
COMMERCIAL SERVICE TOOLS ................................2
Troubleshooting ...........................................................4
NVH TROUBLESHOOTING CHART ............................4
Components .................................................................5
On-vehicle Service .......................................................6
FRONT SUSPENSION PARTS ...................................6
BALANCING WHEELS ...............................................7
TIRE ROTATION .......................................................7
FRONT WHEEL ALIGNMENT .....................................7
Coil Spring and Shock Absorber .................................9
COMPONENTS .........................................................9
REMOVAL AND INSTALLATION ...............................10
DISASSEMBLY ........................................................10
INSPECTION ...........................................................10
ASSEMBLY ............................................................. 11
Stabilizer Bar ............................................................. 11
REMOVAL AND INSTALLATION ............................... 11
Transverse Link and Lower Ball Joint .......................12
REMOVAL AND INSTALLATION ...............................12
INSPECTION ...........................................................13
Service Data and Specifications (SDS) .....................14
GENERAL SPECIFICATIONS (FRONT) .....................14
LOWER BALL JOINT ...............................................14
WHEELARCH HEIGHT (UNLADEN*1) .......................15
WHEEL RUNOUT ....................................................15
WHEEL BALANCE ...................................................15
REAR SUSPENSION . ....................................................16
Precautions ................................................................16
PRECAUTIONS .......................................................16
Preparation ................................................................16
COMMERCIAL SERVICE TOOLS ..............................16
Troubleshooting .........................................................16
Components ...............................................................17
On-vehicle Service. ....................................................18
REAR SUSPENSION PARTS ...................................18
REAR WHEEL ALIGNMENT .....................................18
Removal and Installation ...........................................20
REMOVAL ...............................................................21
INSTALLATION . .......................................................21
Coil Spring and Shock Absorber ...............................21
REMOVAL AND INSTALLATION ...............................21
DISASSEMBLY ........................................................22
INSPECTION ...........................................................22
ASSEMBLY .............................................................22
DISASSEMBLY ........................................................23
INSPECTION ...........................................................23
ASSEMBLY .............................................................23
Service Data and Specifications (SDS) .....................25
GENERAL SPECIFICATIONS (REAR) .......................25
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FRONT SUSPENSION
Precautions
SBR686C
Precautions
PRECAUTIONS NJSU0001
+ When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
Oil will shorten the life of rubber bushes. Be sure to wipe
off any spilled oil.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+ After installing removed suspension parts, check wheel
alignment and adjust if necessary.
+ Use flare nut wrench when removing or installing brake
tubes.
+ Always torque brake lines when installing.
+
Lock nuts are unreusable parts; always use new ones.
When replacing, do not wipe the oil off the new lock nut
before tightening.
Preparation
SPECIAL SERVICE TOOLS
NJSU0002
Tool number
Tool name
Description
HT72520000
Ball joint remover
Removing tie-rod outer end and lower ball joint
NT146
COMMERCIAL SERVICE TOOLS
NJSU0003
Tool name
Description
Attachment Wheel align-
ment
Measure wheel alignment
a: Screw M24 x 1.5 pitch
b: 35 mm (1.38 in) dia.
c: 65 mm (2.56 in) dia.
d: 56 mm (2.20 in)
e: 12 mm (0.47 in)
NT148
1 Flare nut crowfoot
2 Torque wrench
Removing and installing each brake piping
a: 10 mm (0.39 in)
NT360
SU-2
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FRONT SUSPENSION
Preparation (Cont’d)
Tool name
Description
Spring compressor
Removing and installing coil spring
NT717
SU-3
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FRONT SUSPENSION
Components
Components
NJSU0005
NAX011
1. Front suspension member
2. Stabilizer bar
3. Transverse link
4. Member pin stay
5. Knuckle
6. Strut assembly
7. Coil spring
8. Washer
SU-5
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