Engine ATD.pdf

Service

Workshop Manual

FABIA 2000 ³

1.9/74 TDI Engine, Mechanics

Edition 08.00

Engine code

Service Department. Technical Information

Printed in Czech Republic

S00.5313.00.20

ATD

Service

The Workshop Manual is intended only for use within the Organisation Škoda.

It is not permitted to pass it on to other persons.

Printed in Czech Republic

S00.5313.00.20

FABIA 2000 ³ 1.9/74 TDI Engine, Mechanics

List of Supplements to Workshop Manual

FABIA 2000 ³

1.9/74 TDI Engine, Mechanics

Edition 08.00

Supple-

ment

Edition

Subject

Article Number

08.00

Basic Edition

S00.5313.00.20

08.01

Modifications in Rep. Gr. 13, 17, 20, 21

S00.5313.01.20

05.02

Modifications in Rep. Gr. 10, 13, 19, 20, 21

S00.5313.02.20

11.03

Modifications in Rep. Gr. 13, 15, 17, 19, 20, 21, 26

S00.5313.03.20

Edition 11.03

S00.5313.03.20

List of Supplements

FABIA 2000 ³ 1.9/74 TDI Engine, Mechanics

List of Supplements

Edition 11.03

S00.5313.03.20

FABIA 2000 ³ 1.9/74 TDI Engine, Mechanics

Table of Contents

00 – Technical Data

Technical data ...........................................................................................

00-1 page 1

10 – Removing and Installing Engine

Removing and Installing Engine ....................................................................

- Removing engine ......................................................................................

- Securing the engine to the assembly stand .......................................................

- Installing the engine ...................................................................................

- Tightening torques ....................................................................................

- Assembly bracket ......................................................................................

10-1 page 1

10-1 page 7

10-1 page 9

10-1 page 11

13 – Crankgear

Removing and installing V-ribbed belt ............................................................

- Summary of components - Vehicles without air conditioning ...................................

- Summary of components - Vehicles with air conditioning .......................................

- Removing the V-ribbed belt ..........................................................................

- Installing the V-ribbed belt ...........................................................................

Removing and installing, tightening the timing belt ...........................................

- Summary of components .............................................................................

- Removing and installing, tightening the timing belt ..............................................

13-1 page 1

13-1 page 2

13-1 page 3

13-1 page 5

13-2 page 1

13-2 page 3

Removing and installing sealing flange and flywheel .........................................

- Replacing gasket ring for crankshaft - on the belt pulley side - ................................

- Removing and installing the front sealing flange .................................................

13-3 page 1

13-3 page 2

13-3 page 4

13-4 page 1

13-4 page 2

13-4 page 5

Crankshaft, Piston and Conrod .....................................................................

- Removing and installing crankshaft ................................................................

- Disassembling and assembling piston and conrod ..............................................

- Checking piston projection in TDC ..................................................................

15 – Cylinder Head, Valve Gear

Removing and installing cylinder head ...........................................................

- Summary of components .............................................................................

- Removing and installing cylinder head .............................................................

- Testing compression ..................................................................................

Repairing Valve Gear ..................................................................................

Camshaft .................................................................................................

- Removing and installing camshaft ..................................................................

- Removing and installing gasket ring for camshaft ................................................

15-1 page 1

15-1 page 3

15-1 page 6

15-2 page 1

15-3 page 1

15-3 page 3

15-4 page 1

15-4 page 2

Valve Seats/Valves Guide/Valve Stem Seal ......................................................

- Reworking valve seats ................................................................................

- Calculating max. permissible reworking dimension ..............................................

- Inspecting valve guides ..............................................................................

- Replacing valve stem seals ..........................................................................

17 – Lubrication

Removing and installing parts of the lubrication system .....................................

- Disassembling and assembling oil filter holder ...................................................

17-1 page 1

17-1 page 2

Edition 11.03

S00.5313.03.20

Table of Contents

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