Group_07_Engine_Block.pdf
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Special Tools .............................................................................................................................................................. 07-2
Component Location Index ........................................................................................................................................ 07-3
Connecting Rod and Crankshaft End Play Inspection ............................................................................................... 07-5
Crankshaft Main Bearing Replacement ..................................................................................................................... 07-6
Connecting Rod Bearing Replacement...................................................................................................................... 07-8
Oil Pan Removal ...................................................................................................................................................... 07-11
Crankshaft and Piston Removal............................................................................................................................... 07-12
Crankshaft Inspection .............................................................................................................................................. 07-14
Block and Piston Inspection ..................................................................................................................................... 07-15
Cylinder Honing........................................................................................................................................................ 07-17
Piston, Pin and Connecting Rod Replacement ........................................................................................................ 07-18
Piston Ring Replacement......................................................................................................................................... 07-21
Piston Installation ..................................................................................................................................................... 07-23
Connecting Rod Bolt Inspection............................................................................................................................... 07-24
Crankshaft Installation.............................................................................................................................................. 07-24
Oil Pan Installation ................................................................................................................................................... 07-27
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Oil Seal Driver Attachment 96
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07746-0010700
Driver Attachment, 24 x 26 mm
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07749-0010000
Handle Driver
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page 07-26
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End play,
page 07-5
;
Runout,
page 07-14
; Out-of-Round,
page 07-14
; Removal,
page
07-12
; Installation,
page 07-24
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Oil clearance,
page 07-6
;
Selection,
page 07-6
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Replacement,
page 07-21
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Removal,
page 07-18
;
Inspection,
page 07-19
; Installation,
page 07-20
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Cylinder bore inspection,
page 07-15
; Warpage inspection,
page 07-15
; Cylinder bore honing,
page
07-17
; Ridge removal, step 13 on
page 07-13
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Inspection,
page 07-24
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Oil clearance,
page 07-8
; Selection,
page 07-9
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End play,
page 07-5
; Small end measurement,
page 07-19
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Removal,
page 07-12
;
Measurement,
page 07-15
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Remove the oil pump
(see page 08-11)
.
Push the crankshaft firmly away from the dial
indicator, and zero the dial against the end of the
crankshaft. Then pull the crankshaft firmly back
toward the indicator; the dial reading should not
exceed the service limit.
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Remove the baffle plate (see step 6 on
page 07-
12
).
Measure the connecting rod end play with a feeler
gauge between the connecting rod and crankshaft.
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If the connecting rod end play is out-of-tolerance,
install a new connecting rod, and recheck. If it is
still out-of-tolerance; replace the crankshaft
(see
page 07-12)
.
If the end play is out-of-tolerance, replace the thrust
washers and recheck, if it is still out-of-tolerance,
replace the crankshaft.
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chomer83
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