Guide - PowderCoating.PDF
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ABOUT THIS BOOK
Boasting significant advantages over liquid finishes, powder coating technology has
received mushrooming acceptance in recent years.
It
now constitutes 10% of the total
industrial finishing market in North America.
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..
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.._
A
major driving force behind the growth of powder coating is environmental regulation of
air, water, and waste disposal. Such regulation has a hard-hitting, detrimental impact on
liquid finishes, which must have venting, filtering, and solvent recovery systems to
control volatile organic compounds (VOCs). Powder, being a dry finish, contains no
VOCs, making powder users much less encumbered by environmental regulations. The
nature of powder coating ais0 makes it economical to use and safer and more comfort-
able for workers than its liquid counterpart.
Concurrent with powder coating’s growing popularity is research and development
enhancing the technology and opening it up to more applications. These new develop-
ments prompted the publication of this third edition of “User’s Guide
to
Powder Coating.”
The book is a storehouse of updated information for current and potential powder
coating users. Its editor and contributors-people on the cutting edge of the powder
coating technology-provide readers with the most recent hows, whens, and whys of
powder coating.
Darryl
L.
Ulrich is vice presidenvgeneral manager, Powder Technology Inc., Schofield,
Wisconsin.
As of 1993, Mr. Ulrich spent 34 years in the paint and coatings industry, the last
23
years in powder coatings. His work experience covers the areas of research and
development, sales and technical services, and management in the fields of trade sales
and industrial coati,ngs.
Mr. Ulrich’s powder coating experience began in 1970 at Cargill, Inc. His advent into the
technology was sparked by the development and commercializationof polyester powder
resins for use with urethane curing agents used in some powder coatings. In 1979 he
joined H.B. Fuller Company as laboratory manager of the Industrial Coatings Depart-
ment. In 1983 he became director of Research and Technical Services of the company’s
Industrial Coatings Division. In 1985 he joined the O’Brien Corporation as technical sales
representativebased in Minneapolis, Minnesota. In 1987, Mr. Ulrich became a partner in
a new powder manufacturingcompany, serving as vice president and general manager
of Powder Technology Inc., a custom manufacturer of powder coatings.
He is a member of the Association for Finishing Processes of the Society of Manufactur-
ing Engineers (AFPISME), and the Chemical Coaters Association. Activities within AFPI
SME include serving as session chair at Finishing ’81 and ‘83 and as conference chair at
Finishing ’85 and ’87. In 1983, he received the AFP Technical Division Contribution
Award.
Mr. Ulrich lectures at the University of Wisconsin Powder Coating Short Course.
Society of
Manufacturing
Engineers
__-
USER'S GUIDE TO
POWDER COATING
Third
Edition
CONTRIBUTORS
Gregory J. Bocchi
Powder Coating Institute
Gerald W. Crum
Nordson Corporation
Charles Danick
Cargill Resin Products Division
-
c
f
Peter
R.
Gribble
Fem Corporation
L
k
Brad
B.
Gruss
Fremont Industries, Inc.
i
I
Jeffrey W. Hale
Gema-Volstatic Incorporated
Steven L. Kiefer
Morton Intemational, Inc.
Ken Kreeger
Nordson Corporation
t
i
Nicholas P. Liberto, PE
Powder Coating Consultants Division
of
Ninan, Inc.
Gus Lissy
GLA Finishing Systems
Kevin Loop
Navistar Corporation
Rick Morgan
Nordson Corporation
Atam P. Sahni
Ferro Corporation
James
M.
Sales
Ultimate
Metal
Finishing Corporation
1
George R. Trigg
GRT Engineering
L
James
F.
Zeis, CMfgE
Uni Spray
r-
t
USER'S GUIDE TO
POWDER
COATING
Third
Edition
Darryl
L.
Ulrich
Editor
Prepared
By
Association for Finishing Processes
of
the Society
of
Manufacturing Engineers
SOCIETY
OF
MANUFACTURING
ENGINEERS
Dearborn, Michigan
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