Whirlpool ZM 605.pdf

SERVICE

Whirlpool Europe

Customer Services

ZM 605

Service Manual

Dishwasher

ZM 605

Model

ZM 605

Version

8508 750 49010

Page

Technical data

2 - 4

Spare part list

5 - 6

Exploded view

7 - 8

Circuit diagram

Program diagram

Text/Legend

11 - 16

Family

WRC - IC

LOW 5

This documentation is only intended for qualiﬁed technicians who are aware of the respec-

tive safety regulations.

Date: 05.08.2005

Subject to modiﬁcation

Document-No.: 4812 728 12403

05.08.2005 / Page 2

ZM 605

Whirlpool Europe

SERVICE

Doc. No: 4812 728 12403

8508 750 49010

Customer Service

Technical data

Dimension

Water Volume at permanent spray system

Height

85.0

Water

Volume Level

Regeneration

0.3 l

15 mm

Width

59.7

Back rinse 3x

1.0 l

60 mm

Depth

59.6

Prewash

4.8 l

120 mm

Weight

Main wash

4.2 l

118 mm

Intermediate rinse 1

4.2 l

118 mm

Electronic boards

Intermediate rinse 2

4.2 l

118 mm

Clear rinse

4.2 l

118 mm

Service boards see spare part list

Serial boards see on the boards itself

Programmed control board and programing of

version , see „Board Service“ and „DATA“ on rating

plate of inner door:

UCB

Safety/ overﬂow

8.5 l

141 mm

Measuring the level

722262

Remove the coarse sieve, put in a measuring

meter into the sump, measure the hight of the

water level.

Data set

722252

Basic UCB, not programmed

see on the board itself

Detergent max.

4619 727 04651

Pre-wash

cm 3

Main-wash

cm 3

Succession of programs

Rinse aid

135

6 Dosage steps

1 - 6

Programs

see program diagram

Succession

P1a-P3a-P5g-P6a-P7a

Water softener

Datas Energy Label

Saltcontainer

cm 3

Resin container

700

cm 3

Regeneration dosage

300

Reference program

P5g

Energy Performance

Water pressure

Cleaning Performance

Drying Performance

Inlet pressure

0.3 - 10 bar

Spray pump pressure

0.3

bar

Alarms

Rotations

Reﬁll salt

Spray pump motor

2800

RPM

Drain pump motor

3000

RPM

Program information

Spray arm lower

30 - 40 RPM

Spray arm upper

30 - 40 RPM

Start indicator

All programs will be locked after start. Changing

the program or ﬁnishing the program will be

possible only after pressing the start button for

longer then 1.5 sec. (Break by customer)

A switching off the appliance or unplug the

appliance for a while, this will frozen the program

step and later on, the program continuos on the

same position.

Exception: Switching off the appliance or unplug

the appliance during the drying phase, this will lead

directly to the end of the program.

SERVICE

Whirlpool Europe

ZM 605

05.08.2005 / Page 3

Customer Service

8508 750 49010

Doc. No: 4812 728 12403

Technical data

Flow rates/ Inlet volume

Regenerating valve

Flow meter (at 0.3 bar = quantity 1.1 l/min)

208

Voltage

220/ 240 V

lmp/l

Frequency

50/ 60

Spray pump

l/min

Resistance

3.13

Drain pump

l/min

Pump height max.

1.1

Coil of dispenser

Inlet valve

l/min

Spray arm lower

~ 33

l/min

Voltage

220/ 240 V

Sprayarm upper

~ 27

l/min

Frequency

50/ 60

Sprayarm/ Shower top

~ 8

l/min

Resistance

1.3

Electrical base data

Reed contacts

Voltage

220/ 240 V

ﬂow meter

salt control

Frequency

Total power

2.0 - 2.2 kW

Fuse

NTC

Spray pump motor permanent spray system

20 ˚C

58.1

25 ˚C

47.1

30 ˚C

38.2

Voltage

220/ 240 V

40 ˚C

25.4

Power consumption

140

50 ˚C

17.2

60 ˚C

11.8

70 ˚C

8.3

Capacitor

80 ˚C

85 ˚C

Drain pump motor

Regeneration

Voltage

220/ 240 V

cm 3

Volume

300

Power consumption

Resistance

146

after wash cycles

depending on the water

softener setting

Heating - 1 Element system

water hardness

0 - 40 ˚dh

0 - 10.7 mmol/l

0 - 107

Voltage

220/ 240 V

˚Fh

Power consumption

1.87/ 2.04 kW

Salt consumption

for regeneration

Resistance

24.5

~ 77

Heating speed

~ 2.0

˚C/min

Temperature on surface ~ 115

˚C

Number of cycles

with 2 kg salt

Safety thermostat

self reset

(Temperature of water)

~ 26

~ 85

˚C

Fuse

206

˚C

Water safty options

Waterstop system

Electronic aqua control

Single electric water inlet valve

Voltage

220/ 240 V

Frequency

50/ 60

Resistance

3.76

05.08.2005 / Page 4

ZM 605

Whirlpool Europe

SERVICE

Doc. No: 4812 728 12403

8508 750 49010

Customer Service

Technical data

Water softener setting

To change the water softener setting:

• Push the POWER button on

• Change to program 2

• Hold the START button for 5 seconds until the LED is ﬂashing

• Water softener setting is shown by ﬂashing LED

• By pushing the START button you can change the setting

• Push the POWER button off to save and exit the water softener setting

Water hardness

German degrees

˚dH

French degrees

˚fH

English degrees

Clarke ˚e

mmol/l

Water softener setting is

shown by ﬂashing LED

1 soft

0 - 5

0 - 9

0 - 6,3

0 - 0.9

1 x

1 - 2 soft/ medium

6 - 10

10 - 18

7 - 12.6

1 - 1.8

2 x

2 medium

11 - 15

19 - 27

13.3 - 18.9

1.9 - 2.7

3 x

3 medium/ hard

16 - 21

28 - 37

19.6 - 25.9

2.8 - 3.7

4 x (DEFAULT SETTING)

4 hard

22 - 28

38 - 50

26.6 - 35

3.8 - 5.0

5 x

4 very hard

29 - 35

51 - 63

35.7 - 44.1

5.1 - 6.3

6 x

4 extremely hard

36 - 60

64 - 107

44.8 - 74.9

6.4 - 10.7

7 x

Accesory

If you need spare parts apart from the spare part list have a look in the

Service Bulletin 4812 718 40084.

SERVICE

Whirlpool Europe

ZM605

05.08.2005 / Page 5

Customer Service

8508 750 49010

Doc. No: 4812 728 12403

Spare part list

Model

ZM 605

Service No.

850875049010

Version

850875049010

Pos. No. 12NC Code

Description

Pos. No. 12NC Code

Description

003 0

4812 440 19594 Traverse

450 0

4812 259 28684 Heating element

004 0

4812 440 18952 Drip tray assy

480 0

4812 321 28424 Cable harness (EBL) without LS6

004 1

4812 401 18402 Holder

480 3

4812 401 18418 Protector f.wiring

011 0

4812 505 18357 Foot short

490 0

4819 321 18136 Cable,mains 2m SA

022 0

4812 440 10755 Side panel left

490 1

4812 321 28367 Strain relief

022 1

4812 440 10754 Side panel right

521 0

4812 218 38224 User board (UCB)EBL/SAM

024 0

4812 440 10417 Panel, rear

521 0

4812 218 38273 User board

024 5

4812 440 10944 Damper ﬁx Motor synch

521 8

4812 530 78066 Axle program knob grey

030 0

4812 310 18916 Table top cpl. WH

571 0

4812 281 28379 Valve inlet

034 0

4812 404 78237 Spacer

575 0

4812 281 28361 Regen.valve

040 1

4812 417 18774 Hinge left

583 0

4812 271 28407 Switch diaphragm

040 2

4812 417 18773 Hinge right

616 0

4812 281 18047 Contact,reed salt

040 3

4812 417 19172 Protector f.door (set)

621 0

4819 410 29004 Switch ON/OFF

044 0

4812 492 38358 Spring f.door

633 0

4812 271 38355 Microswitch door

047 0

4812 404 48746 Brake f.door

680 0

4812 418 68155 Combidosage

047 1

4812 401 18397 Band,brake

680 1

4812 466 68495 Gasket

047 2

4812 404 68023 Hook

680 3

4812 440 11209 Lever,fastener combidos.

053 0

4812 440 89031 Plinth WH

681 1

4812 466 68497 Gasket

061 0

4812 466 88672 Counter weight

681 2

4812 440 18975 Flap

065 0

4812 466 48051 Insulation without outcut

682 0

4812 466 68496 Gasket

103 0

4812 440 10758 Door outer

691 0

4812 282 68035 Feeler NTC

120 0

4812 440 19456 Door,inner

701 0

4812 530 28081 Hose, inlet 3/8Z cpl. 5m

120 1

4812 440 18969 Batten

701 1

4812 310 18302 Yo k e

130 0

4812 417 58373 Tilt lock cpl. bk

701 2

4822 480 50159 Sieve inlet

131 0

4812 401 18416 Hook lock

710 0

4812 310 19022 Monoblock SK5176.0

191 0

4812 466 68564 Gasket door

710 2

4812 310 38896 Threaded ring

192 0

4812 466 68467 Gasket, door lower

710 3

4819 466 69562 Gasket set

241 0

4812 458 19027 Basket upper straight

714 0

4812 462 79903 Threaded cap saph

241 1

4812 458 18324 Holder cups right wh

716 0

4812 418 68147 Reg.dosage with ﬂowmeter

241 3

4812 528 88068 Wheel,basket upper (set)

716 1

4812 466 68475 Gasket

241 6

4812 310 18757 Holder glasses kit wh

716 2

4812 462 78994 Cover

241 8

4812 466 68553 Spacer cap set

717 1

4812 462 79793 Stopper

241 9

4812 528 88101 Wheel,basket basket upper

721 1

4812 360 68689 Spray arm lower. cpl. sa

242 0

4812 310 28134 Basket lower KIT

722 0

4812 360 68687 Spray arm upper sa

242 1

4812 528 88069 Wheel,basket lower wh

722 2

4812 360 68693 Spray arm 2nd level cpl. saph

242 4

4812 466 48091 Fixation grey

723 0

4812 360 68691 Douche ceiling

243 5

4819 310 39859 Cutlery basket KIT

726 1

4812 530 29331 Tube assembly cpl.saph

243 6

4812 458 18996 Grille wh

726 2

4812 505 18208 Nut

261 0

4812 462 79831 Rail telescope, inner

743 1

4812 530 28102 Hose, inlet

261 1

4812 462 79768 Cap rail rear

751 0

4812 418 18338 Water collector

261 2

4812 310 18972 Cap rail front

755 0

4812 530 29119 Bend

263 0

4819 520 18013 Ball cage cpl.

755 2

4812 530 48148 Tray,leak

263 1

4812 310 48026 Service kit balls plastic

761 0

4812 480 58122 Sieve ﬁne

301 0

4812 453 73056 Control panel Z 605

761 2

4812 418 18337 Cover sieve

303 1

4812 460 38156 Plate,handle WH

761 3

4812 418 18341 Cover

331 0

4812 413 59171 Knob WH

761 4

4812 530 58141 O-Ring

332 0

4812 410 29237 Button WH

763 0

4812 480 58123 Sieve coarse

332 3

4812 410 29166 Button ON/OFF WH

781 0

4812 530 29113 Hose,draining

350 2

4812 381 28071 Light guide

781 3

4812 281 28417 Flap non-return

400 0

4812 361 58334 Motor +SP,50Hz,per.HP-PNT

783 4

4812 530 28888 Hose

400 1

4812 466 68776 Spacer support motor/sp

783 6

4812 530 28796 Hose 10x3x180+10

405 0

4812 360 18545 Spray pump perm.synchr. Ascoll

791 0

4812 532 68099 Gasket

421 0

4812 121 18158 Interf.ﬁlter

791 2

4812 530 58093 Gasket

430 0

4812 360 18508 Pump,draining cpl.

791 4

4812 466 68503 Gasket

430 1

4812 466 68689 Gasket

791 5

4812 466 68504 Gasket

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