5HP24A.pdf

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

Table of Contents

5HP24A Transmission Overview (North American Applications)

Make / Model / Model Year

0 2

5HP24A Technical Information

Torque, Gear Ratio & Weight

0 3

Transmission Oil Reference Guide

0 3

5HP24A Lubrications

0 3

5HP24A Technical Literature

0 3

5HP24A General Transmission Oil Filling Procedure

0 4

5HP24A General Differential Oil Filling Procedure

0 6

5HP24A General Transfer Case Oil Filling Procedure

0 7

5HP24A Spare Parts

How To Use This Catalog

0 8

Gearbox Housing Group

0 9

Input Group

Oil Sump Group

Oil Supply Group

Converter Group

Parking Lock Group

Brake Group

Planetary Drive Groups

Front Axle Differential Group

Rear Axle Output Group

Front Axle Output Group

Internal Differential Lock Group

Clutch Pack Groups

5HP24A Valve Body

Duct Plate Group

Valve Housing Groups

5HP24A Selective Shims, Snap Rings & Kit Content

5HP24A Selective Shims & Snap Rings

5HP24A Kit Content

Miscellaneous

Quotation / Order Form

otes

For Reference Only

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Transmission Overview (North American Applications)

Make / Model / Model Year – Audi

Make Model

Style

Model Year From – Up t o Code

OE Part #

ZF Part #

Audi A6

Quattro 4.2 liter

1999 – 2000 04/99 – 05/00 ECF 01L 300 041M 1058 020 015

2002 – 2003 06/01 –

FUL 01L 300 043A 1058 020 031

Audi S6

Quattro 4.2 liter

2002 – 2003 06/01 –

FBD 01L 300 042L 1058 020 029

Audi A8

Quattro 4.2 liter

1997

09/96 – 11/96 DPZ 01L 300 041B 1058 020 004

1997

11/96 – 02/97 DSM 01L 300 041D 1058 020 007

1997 – 1999 02/97 – 12/98 DTE 01L 300 041G 1058 020 009

1999 – 2000 05/99 – 05/00 EDG 01L 300 042A 1058 020 014

2000 – 2001 05/00 – 06/01 FBF 01L 300 042N 1058 020 021

2000 – 2002 05/00 – 06/01 FBG 01L 300 042P 1058 020 030

2002 – 2003 07/01 – 09/02 FUN 01L 300 043C 1058 020 033

Note: This spare parts catalog includes only transmission specification numbers for North American

applications. For all other 5HP24A transmission specification numbers, please contact your preferred ZF

passenger car transmission distributor for more information about available spare parts and kits.

Type Plate: Located on the bell housing of transmission. Please refer to ZF transmission

specification # when searching for spare parts and kits in this catalog (last three digits).

ZF Transmission Specification #

Vehicle Manufacturer Transmission #

For Reference Only

Transmission Serial #

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Technical Information

Torque, Gear Ratio & Weight

Input Torque

1 st

Gear

2 nd

Gear

3 rd

Gear

4 th

Gear

5 th

Gear

Rev

Gear

Weight

(approximate)

Oil Capacity

(approximate)

420 Nm

3.57 2.20 1.51 1.00 0.80 4.10 ~142 kg (312 lbs.) ~11 liter (11.7 quart)

Transmission Oil Reference Guide

Make

Oil Grade

Type Plate (color)

ZF Part #

OE Part #

Audi

ESSO LT 71141

Green

1058 020 004

01L 300 041B

1058 020 007

01L 300 041D

1058 020 009

01L 300 041G

1058 020 014

01L 300 042A

1058 020 015

01L 300 041M

1058 020 021

01L 300 042N

1058 020 029

01L 300 042L

1058 020 030

01L 300 042P

1058 020 031

01L 300 043A

1058 020 033

01L 300 043C

5HP24A Lubrications

Amount

ZF Part #

Description

Where used

(1058 020 ___)

Notes

Use only in differential and

transfer case

10 Liter 0671 090 162 Oil BURMAH SAF AG4 (Canister) All

20 Liter 0671 090 166 Oil ESSO LT 71141 (Canister) All

Use only in transmission

205 Liter 0671 090 169 Oil ESSO LT 71141 (Drum)

All

Use only in transmission

10 Liter S671 600 020 Oil STURACO FM 1992

All

Use only in transfer case

0.050 Liter V671 600 020 Oil STURACO FM 1992

All

Use only in transfer case

5HP24A Technical Literature

Language ZF Part #

Description

Where used

(1058 020 ___)

Notes

English 5HP24FD

5HP24A Functional Description All

English 5HP24AREP 5HP24A Repair Manual

All

Eng/Ger 1058 764 702 5HP24A Wall Chart

All

English 5HPVBMAN 5-Speed Valve Body Manual

All

For Reference Only

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Technical Information (continued)

5HP24A General Transmission Oil Filling Procedure

Position vehicle horizontally on hoist and apply the handbrake.

Connect tester to read off transmission oil temperature and engine speed.

With the engine stopped, add ATF, only use lubricants as to specification (see Page 3),

through the fill hole up to the edge of the overflow hole. Install fill plug (Pos. 03.010/130).

Start the engine (large consumers, such as A/C should be switched on).

Shift through gears with engine running at idle speed.

Select R and D and use step shift (manual-winter program) to shift through to 3 rd gear.

Hold each gear for 3 seconds and engage the parking lock.

Idle speed should be n eng = 650 … 950 rpm (according to vehicle manufacturer’s directive).

Oil temperature should be between 86º…95ºF (30º…35ºC).

NO YES

Depending on value allow oil to cool down or

warm up.

Shift through gears with engine at idle speed.

Select R and D and use step shift (manual-

winter program) to shift through to 3 rd gear.

Hold each gear for 3 seconds and engage

the parking lock.

Remove transmission fill plug (Pos. 03.010/130) on housing.

Continues on next page

For Reference Only

ZF 5HP24A Automatic Transmission - Spare Parts Catalog

5HP24A Technical Information (continued)

5HP24A General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil emerges at oil temperature below 95ºF (35ºC).

NO YES

Oil level in transmission is below minimum.

Add ATF, only use lubricants as to

specification (see Page 3), through the fill

hole until oil emerges from fill hole.

Wait until oil temperature reaches 104ºF ± 18ºF (40ºC ± 10ºC).

Oil temperature must not exceed 122ºF (50ºC).

Allow time for excess oil to drip then install transmission fill plug (Pos. 03.010/130).

Torque fill plug to 80Nm ± 8Nm (see also Repair Manual).

Fill Plug

For Reference Only

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