buffet-table2.pdf

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Buffet Table
uffet Table
This project is a versatile piece of furniture that many of my friends have admired. It
works well in an entry hall, as a sofa table, or as a buffet in the dining room.
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Materials and Supplies
  30 linear feet of 1 x 3 pine
  54 linear feet of 1 x 4 pine
  4 linear feet of 1 x 6 pine
  5 linear feet of 1 x 10 pine
  1 piece of laminated pine, 26” x 54”
  1 piece of ¼”-thick plywood, 9” x 15”
  Iron-on bonding material
Hardware
  Approximately 300 #6 x 1-1/4” flathead wood screws
  Approximately 35 3d finishing nails
Cutting List
Code
Description
Qty.
Material
Dimensions
A Shelf
1 Laminated pine 11-1/2” x 50-1/2” long
B Long Shelf Support
2 1 x 4 pine
50-1/2” long
C Short Shelf Support
2 1 x 4 pine
10” long
D Long Top Support
4 1 x 3 pine
50-1/2” long
E Short Top Support
4 1 x 3 pine
10” long
F Long Guide
6 1 x 4 pine
11-1/2” long
G Short Guide
6 1 x 4 pine
10” long
H Leg
8 1 x 4 pine
30” long
I
Back Trim
1 1 x 10 pine
45” long
J
Side Trim
2 1 x 10 pine
4-1/2” long
K Top/Bottom Trim
2 1 x 3 pine
45” long
L Vertical Trim
2 1 x 3 pine
4-1/4” long
M Drawer Front/Back
4 1 x 4 pine
15-1/4” long
N Drawer Side
4 1 x 4 pine
8” long
O Drawer Bottom
2 ¼” plywood
8-1/4” x 14”
P Small Drawer Front/Back
2 1 x 4 pine
8-3/4” long
Q Small Drawer Side
2 1 x 4 pine
8” long
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R Small Drawer Bottom
1 ¼” plywood
7-1/2” x 8-1/4”
S Long Drawer Front
2 1 x 6 pine
16-1/2” long
T Short Drawer Front
1 1 x 6 pine
10” long
U Table top
1 Laminated pine 13-1/2” x 54”
Notes on Materials
The buffet table top and shelf are constructed of laminated 1 x 4 pine boards. Most building-
supply stores sell sections of pine that have already been laminated. You can laminate the
boards yourself, of course, but I don’t recommend doing so unless you’re a very experienced
woodworker and own the necessary tools.
Before you decide whether to add fabric cutouts to your finished project, read over the
instructions in the “Finishing” section; they’ll explain how to ad these cutouts and how to
estimate the amount of bonding material (available at most fabric stores) you’ll need to buy for
the fabric you choose.
Making the Shelf
1. Cut one 11-1/2” X 50-1/2” shelf (a) from laminated pine.
2. Cut two long shelf supports (B) from 1 x 4 pine, each measuring 50-1/2” long. Cut two
short shelf supports (C) form 1 x 4 pine, each measuring 10” long.
3. Place the two shelf supports (B) on a level surface, parallel to each other, on edge, and 10”
apart. Place the two short shelf supports (C) between the two long shelf supports (B) as
shown in Figure 1 . Glue the supports together and drive two 1-1/4” screws through the long
shelf supports (B) and into the short shelf supports (C) at each joint.
4. Glue the shelf (A) onto the shelf support assembly, as shown in Figure 1 . Drive several
1-1/4” screws through the top of the shelf (A) into the edges of the shelf-support assembly,
spacing the screws about 6” apart.
Figure 1
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Making the Support Assemblies
1. Cut four long top supports (D) from 1 x 3 pine, each measuring 50-1/2” long
2. Cut four short top supports (E) from 1 x 3 pine, each measuring 10” long.
3. Place two of the long top supports (D) on a level surface, parallel to each other, on edge,
and 10” apart. Place two short top supports (E) between the two long top supports (D), as
shown in Figure 2. Glue the supports together and insert two 1-1/4” screws through the
long top supports (D) into the short top supports (E) at each joint.
Figure 2
4. Repeat Step 3, using the remaining two long top supports (D) and two short top supports
(E) to form a second support assembly. Set the second assembly aside.
5. The support assembly that you built in Step 3 will support the drawers. The next step is to
construct the drawer-guide assemblies and add them to the support assembly. Start by
cutting six long guides (F) from 1 x 4 pine, each measuring 11-1/2” long. Also cut six short
guides (G) from 1 x 4 pine, each measuring 10” long.
6. Glue one short guide (G) to the edge of one long guide (F), as shown in Figure 3 , leaving a
¾” space at each end of the long guide (F). Note that the back face of the long guide (F)
should be flush with the back edge of the short guide (G). Fasten the pieces with three 1-
1/4” screws, spacing them evenly along the joint.
Figure 3
7. Repeat Step 6 five more times, using the remaining five short guides (G) and five long
guides (F).
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8. Now you’ll attach the guide assemblies to the first support assembly, as shown in Figure 4.
Begin on the left side, placing the first guide assembly with its short guide (G) portion
inside the first support assembly and with the outer face of its long guide portion (F) 1-1/4”
from the inside edge of the support assembly.
Figure 4
9. Position the second guide assembly so that the two short guide (G) portions of the first and
second assemblies are 10” apart.
10. Position the third assembly so that the long guide (F) portions of the second and third
assemblies are 1” apart.
11. Repeat Steps 8 through 10, working from the right side of the support assembly to attach
the remaining guide assemblies, as shown in Figure 4 .
Adding the Legs
1. Cut eight 30”-long legs (H) from 1 x 4 pine. Before assembling the legs, study Figures 5
and 6 to see how they’re attached to both the inner support assemblies and the shelf
assembly. The tops of the legs (H) will be flush with the upper edges of the inner support
assembly (the one without the drawer guides attached). The inner support assembly with
the drawer guides attached will be positioned 4-1/4” below the bottom edge of the first
inner support assembly, and the bottom edge of the shelf assembly will be positioned 4”
from the bottom of the legs. The front and back legs (H) will overlap the edges of the side
legs (H).
2. Start by gluing two legs (H) together at a 90-degree angle, as shown in Figure 7. Secure
with 1-1/4” screws spaced about 6” apart along the joint.
3. Repeat the leg-gluing procedure in Step 1 three more times to form the remaining three leg
assemblies.
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