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Amateur Pyrotechnics
by
Dan Williams
Howdy and welcome! I assume you're
here because you share my passion for
display pyrotechnics. If not, you're still
welcome to browse around, but be
forwarned. They say that "He who hath
once smelt the smoke is ne'er again
free." These pages will teach you a few
things about how to create art with light
from the combustion of energetic
materials. The information is geared for
the limited budget amateur who creates
his art for the sole purpose of giving
delight to his friends and neighbors
without thought for commercial gain.
Please make yourself at home and be
sure to send me a line if you've had a
pleasant stay.
ÐOne Who Hath Smelt the Smoke,
is never again freeÑ
Email Dan at;
dwilliams@wecreate4u.net
Projects for the Amateur Pyrotechnician
The best way for the apprentice (or the less kind descriptor "newbie")
pyrotechnician to learn the trade is to do projects under the tutelage of a
seasoned mentor. Unfortunately, these rare individuals who are willing to
pass on their knowledge are hard to find. These pages are a small
attempt to address the need to provide instruction about common
pyrotechnic projects. With pictures and textual descriptions, these project
pages may approximate the next best alternative to having a real pyro
expert in your workshop. Most of the projects will describe the
construction of finished display items or components which are used in
many common display pieces.
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Home Manufacture
of Black Powder
Black powder is an essential component of many different kinds of fireworks
items. It's a lot of work to make your own, but the satisfaction of mastering the
art is well worth it.
Quick and Easy
Mines
I don't particularly like the traditional name given to this class of ground effect
because the word "mine" is associated with the notorious military device of the
same name, but I do particularly like the beauty of the effect and the ease of
construction. I think you'll agree that these three inch mines are about as easy
to make as a greasy cheeseburger.
Super Sparklers
The lowly sparkler may not occupy a position of grand importance in the
hierarchy of fireworks inventions, but these super sparklers will definitely
command some respect and may possibly force you to realizeyour opinion of
what to expect from a sparkler.
Thermalite
Equivalent Igniter
Fuse
This stuff isn't quite like the commercial product, but it is a good approximation
that I find extremely useful. The method of manufacture was originally
proposed by Firefox. I have adapted the method to my own taste and present
it here as a useful way to make your own igniter fuse.
Roman Candles
The Romans had a good idea when they came up with this one. If you think
you might want to learn how to make your own candles, then by all means,
take a look.
Stinger Missiles
If you like rockets, you can't go wrong with this project. Why they are called
stinger missiles is beyond me, but I'm just crazy about 'em all the same.
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Clark's Giant Steel
Fountain
Tired of those wimpy little store-bought fountains? This project will
revolutionize your concept of a giant fountain if you think you're ambitious
enough to tackle it. It's all done on a grand scale and the results are
commensurate with its size.
6 Pound End
Burning Rockets
Here's a project for all you rocket fanatics. These end burners are a scaled up
version of the ubiquitous Estes model rocket motors, but, be warned, this
project requires some specialized tooling and tubes that make it out of reach
for the beginner.
Tools and Tips for the Amateur
Pyrotechnician
Most hobbies require a fairly extensive set of special tools to support
them. The hobby of pyrotechnics is certainly no exception. I have found
that building tools has been almost as enjoyable as the creation of
pleasing pyrotechnic displays. Most of the projects described on these
pages involve the building of the essential tools of the trade. Some of the
smaller pages fit better into the category of "tips". I hope you find these
descriptions useful. If they help anyone become converted to the
marvelous field of amateur display pyrotechnics, then they have served
their intended purpose.
Easy Screens
The following description will let you build screen boxes that are light-weight,
inexpensive, stackable and easily cleaned.
Improved Funnel
Idea
Tired of making a mess when trying to load compositions into tubes? Try this
idea.
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Home-made
Balance Scale
You can spend a hundred bucks on a triple-beam balance scale. A nice
electronic scale can cost you much more, but this home-made balance scale
is a very inexpensive alternative.
A Simple Hydraulic
Press
Now this is a "real" man's tool!! It does the trick for pressing black powder
cakes, rockets, whistles, comets...whatever. Here's a plan for even the
modestly talented tool maker.
An Efficient Ball
Mill
Do you really want to keep making black powder by the CIA method!! Make a
ball mill and join the ranks of serious amateur pyrotechnicians. This one uses
the leading edge techniques of the venerable Lloyd E. Sponenburgh.
A Charcoal Cooker
The best black powder requires the best charcoal. If you want to make your
own, you can build this hi tech charcoal cooker and make a nice black mess to
rival anything your kids can do.
Tips for Fountain
Tooling
Whether you're an old hand at making fountains or are looking to make your
first set of tooling, these tips might be helpful.
A Powder Die
If you want to make hard grained black powder that compares with
commercial quality, you will need a powder die to make your press cake. This
design comes from Lloyd Sponenburgh.
Jars for your Ball
Mill
If you plan to make a ball mill, then you will probably want to make some
milling jars to use with it (unless you only plan to use it to mix your
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margaritas).
Comet Tooling
So you're ready to try making comets. Professional comet tooling can be very
expensive. This set of home-made comet tools might be a little easier on your
budget and should yield similar results.
A Star Cutting
Board
A good place for the beginner to start learning how to make stars is on a star
cutting board. This page uses psychedelic star dough to demonstrate the
tooling.
Perfect Sticky
Match
It's not as hard as you might think to make sticky match as well as the
professionals. Give it a try and see if you agree.
A Star Plate
If you have a little... no, make that a LOT of spare time, you can use it to make
this beautifully artistic plexiglass star plate. Even if you never use it to make
stars, it would make a great piece of techno pop art.
A Star Roller
Adaptation
Here's an idea that borders on the bizarre. If you haven't built your ball mill yet,
you might consider designing it to accommodate this adaptation which will
allow it to also perform the function of a star roller machine. However, if the
idea is a little too weird for your tastes, this implementation will at least
illustrate the general concepts of how to build a machine that can create those
most essential and marvelous little round stars.
A Black Powder
Burn Rate Tester
For those of you who base your virility on the speed of your black powder, this
burn rate tester design will help you tune your manufacturing process to
achieve the optimum results. It has certainly helped me feel a little more
masculine. My fastest black powder clocks in at over 170 cm/second!!
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