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11
Radial-An Saws
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WHY GRIZZLY?
If you have ever wondered, like a lot of o ur competitors, why we have established ourselves
High quality merchandise at the lowest possible prices.
Constant monitoring of quality, both overseas and locally.
Huge stock of merchandise at our 2 large warehouses.
Same day shipping on 95% of the orders.
Large quantities imported directly from the factories
and sold directly to the end users.
Large inventory of parts with qualified service personnel at both locations.
And last, but not least, courteous operators who always treat you with the respect you deserve,
making shopping at Grizzly a pleasure!
If you have bought from us before, you will recognize the above points, but if you haven't
tried us then we're all losing out. Our past customers make our best references!
INSPECTION DURING ASSEMBLY
We have the hottest machines at the lowest prices!
Planers
Lathes Shapers
T
Bandsaws Dust Collectors Scroll Saws Sanders Drill Presses
WEHAVEMANYMOREMACHINES&ACCESSORIES.
West of the Mississippi contact:
P.O. Box 2069
Bellingham, WA 98227
(206) 647-0801
East of the Mississippi contact:
2406 Reach Road
Williamsport, PA 17701
(717) 326-3806
88-158a
as the largest mail-order wood-working machin ery dealers in the U.S.A., then consider this:
Honest, across-the-board dealings.
Tested, quality motors and switches on all machinery.
Jointers Tablesaws
CALL OUR TOLL FREE NUMBER 1-(8 00) 523-GRRR FOR A FULL COLOR CATALOG.
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DEPRTMENTS
4
Methods ofWork
8
Questions & Answers
Ro ut ing da do jo ints; woo den la the chuck; lex ible ho ld- in
14
Folow-up
He adbo ar d woo d mo veme nt; stra ig hte ning a tw iste d top; myster y woo d
20
Events
Ba ndsaws and bimeta l bla de s; Ro ckwe ll sca le ; mo is ture -co nte nt math
Books
126
Notes and Comment
128
shows how it's done on p. 84. Cover: The adial-arm
saw, its uses and adjustments, as well as a product
Shaping cabriole legs is not as dficult as their com­
plex shape might at first suggest. Eugene Landon
130
review Of six popular models, is covered on pp. 60-67.
RTICLES
42 Furniture-Making in Toronto by Tom Hurley
Style and success in Canada's largest art market
Stu dent shows ; woo dbutcher re flect io ns ; pro duct re view
Managing Editor Dick Burrows
Art Director Roland Wolf
Assistant Editors Sandor Nagyszalanczy,
Jim Boesel, Alan Platt
Coy Editor Cathy McFann
Assistant Art Director Kathleen Creston
Editorial Secretay Mary Ann Colbert
Contributing Editors Tage Frid, R. Bruce Hoadley,
Michael S. Podmaniczky, Graham Blackburn, Christian
Becksvoort, Michael Dresdner
48 Multiple-Drawer Construction by Alan Peters
Pretrimming the parts makes for a piston-like fit
52 Learning from the Chinese by Allan Sm ith
Decorative elements adapted to contempoary furniture
Consulting Editors George Frank, Richard E. Preiss,
Norman Vandal
Methods of Work Jim ichey
Indexer Harriet Hodges
56 Opaque Lacquers by Gr egory D. Jo hnso n
A ainbow of colors from your spray gun
60 Radial-Arm Saws by Sa ndor Na gys za la nc zy
Sizing up six popular models
Associate Publisher John Lively
Administr;tive Secretay Lynn Mefert
66 Adjusting the radial-arm saw by Ma rk Du ginske
68 Christmas Ornaments
Constructing a blizzard by Ste venJ. Gr ay
Turning inlaid balls by Da ve Har dy
Advertising Sales Manager James P. Chiavelli
National Accouns Managers Don Schroder
Dick West
Advertising Coordinator Nancy Clark
Assistant Advertising Coordinator Kathryn Simonds
Advertising Sec retay Sherry Duhigg
71 A New Light on Turning by Michae l D. Mo de
Tel. (800) 243-7252
Fax. (203) 426-3434
72 Post-Ofice Desk by Car lyle Lynch
Simple construction in the Southen tradition
Fine Woodworking is a reader·written magazine. We wel­
come proposals, manuscripts, photographs and ideas from
our readers, amateur or professional. We'll acknowledge all
submissions and return within sL" weeks those we can't
75 The Socket Slick by Michae l Po dma niczky
355, Newtown, Conn. 06470.
Title to the copyrights in the contributions appearing in
76 Wood Identiication by Jo n Ar no
Reading endgrain with a hand lens
Fine Woodworking magazine remains in the authors, pho­
tographers and artists, unless otherwise indicated. They have
80 Wooden Pulls for Drawers and Doors by Pau l Le vine
Getting a handle on homemade alternatives
granted publication rights to Fine Woodwo1·king.
84 Shaping a Cabriole Leg by Eu gene E. La ndo n
An easy job with files and asps
FilleWoodworking (ISSN 0361-3453) is published bimonthly, January, March, \ay,
July, September and November, by The Taunton Press, Inc., Newtown, CT
06470.
(203)426-8171. Second-class postage pail at Newrown, CT 06470, and
additional mailing ofices. Copyright
1988 by The Taunton Press, Inc. No reproduc­
tion without permission of 11e Taunton Press, Inc. Fine Woodworking@ is a regis­
tered trademark of The Taunton Press, Inc.
86 Building a Chippendale chair
Telephone
Subscriptionrates: United States and
522 for one year, 540 for two years; Canada and other countries, 526 for
548 for two years (in U.S. dollars, please). Single copy, 54.50. Single copies
outside U.S. and possessions.
55.50. Send to Subscription Dept., The Taunton Press,
88 Pepper Mills and Saltshakers by Sven Ha ns on
A seasoned approach to multiples
355, Newtown, CT 06470. Address all correspondence Q the appropriate
department (Subscription, Editorial, or Advertising), The Taunton Press.
one year,
63 South
355, Newtown, CT 06470. U.S. newsstand distribution by East­
ern News Distributors, Inc.,
91 Carvings from the High Desert by Joh n Boomer
Navajo magic inspires sculptor
Postmaster: Send address changes to The Taunton Press, inc., PO Box 355, Newtown, CT 06470.
1130 Cleveland Road, Sandus--y, 01-144870.
\ain Street, PO Box
3
Letters
publish. Send your contributions to FineWoodworking, Box
posseSSions,
PO Box
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Letters
Home-cooked spline weights-In ww #72, p. 18, you de­
scr ibed how to melt lead on a gas gr ill to make spline weight s,
bu t you sh ou ld have st ressed th e hazards of melt ing lead a bit
more th oroughly. Th e health considerations involved with
melt ing and cast ing lead ar e so gr ave th at ou r com pany discon­
tinu ed all lead oper at ions sever al years ago. One of th e easiest
ways of contract ing heavy metal poisoning is th e inh alation of
lead um es. Lead melt s at approxim at ely 62 0° F and doesn't boil
until 3, 16 4° F; however, it does fum e at remark ably low tem­
per at ur es, depending on a variet y of circum stances. A per son
work ing with lead over a back yard barbecu e will be exposed to
lead fum es about th e sam e way a per son sitt ing ar ou nd a camp
ir e will be exposed to wood sm ok e. Th ere ar e also addit ional
hazards involved in th e pour ing of th e molt en material.
Lead is an industr ial metal th at is alloyed with a gr eat many
ot her metals, and each alloy has . it s own ch ar act er ist ics as to
melt ing temper at ures, boiling temper at ures and toxicity, so us­
ing scr ap material can really be opening up th e possibility for a
nu mber of addit ional danger s.
It is possible to do th is type of lead cast ing safely, bu t it takes
a great deal of care and trouble, wh ich is a big part of th e reason
wh y th e cast weight s ar e so expensive to bu y. I th ink a per son
might be bett er of pu rchasing these weight s and devot ing his
time and money- saving efort s to any one of th e ot her excellent
ar ticles your magazine ofer s. -Thomas J Walz
Rearden Metallurgical Labs, Tacoma, Wash.
tr icky tur nings you 'd like to tr y. We have wonder ed many
times if Delt a wou ld ever reintr oduce th e magaZ ine. Schutz
pr obably answer ed th at qu est ion by noting th e ever -incr easing
com pet it ion it wou ld have today th at it didn't have th en.
Ma i icent tool chest- Th e back cover of ww #71 pr e­
se nt ed a magnificent collect ion of woodwork ing tools assembled
by H.O. Studley. He was ident iied as a carpent er and st onem ason.
Ater careful scrut iny, I was unable to locate any tools th at ar e
used in th e sto nem ason' s tr ade. I did, however, noti ce th at to
th e imm ediate left of th e second hinge fr om th e bott om ar e th e
param ount tools of th e specu lative mason: th e squ ar e, compasses
and th e level. Br ot h er Stu dley was a ree and accept ed mason
of a lodge of mast er masons. Th e mistake was easily over look ed
by a per son not associated with th e cr af t. To th e let and right
of th e squ ar e and the com passes ar e th e repr esentat ions of th e
two pillars on th e inner por ch of King Solomon's Temple.
-Neal D. COOPe� Anchorage, Alaska
he me n g of IPS -In th e ar t icle on wooden lam ps, c ww
#71), I near ly fe ll ou t of my ch air laughing wh en I read th e
explanat ion pert aining to th e condu it used in lamps. For your
enlight enment, th e corr ect designation for su ch is lis -in. IPS,
wh ich means "iron pipe siz e" and not, as st at ed, s-in. IP, mean­
ing "inside per im et er ." Inside per im et er , indeed!
v es-Iel ww #71, p. 45, you
descr ibe an expensive and som ewh at cum ber som e spline de­
vice for mark ing large cur ves. As an industr ial and ar ch it ectur al
patt er nmaker, I do a lot of cu rved work ; th e last cur ved piece I
made was more th an 22 t. long.
Th e device I use for laying ou t large and not -so-large cu rves
can be made fr om a piece of nylon st r ing and scr ap pieces of
Plex iglas, Masonit e or any ot her lexible material th at' s about
-. Kretchm, Elmira, . .
Another way to lay out c
a nce-Wat ch ing my insur­
ance rates climb to astronomical height s over th e years has
really been hard to take. Ever y year at renewal time was th is
fr ant ic sear ch for a new com pany or som eone to inance th ese
hu ge am ou nt s into som eth ing reasonable on a mont hly basis.
Th is year, I insur ed myself in th e for m of a fir epr oof tool
room . Wh at used to be an oice is now clad with two layers of
%-in.-th ick Sh eetr ock, and th e door is 2-in.-th ick solid ir . I
give it at least an hour -th e fir e departm ent isn't far away. All
hand tools, power tools, clam ps, bit s, bolts, et c., ar e ch eck ed in
at night . Insur ance on th e basic bu ilding is ver y inexpensive,
and it seems th is idea of being responsible for your own tools
can apply to ot her sh ops: Used sh ipping containers might be
good fr am es for a ir epr oof vau lt . I am cu rr ent ly look ing for
heat -r elect ive, waterproof, insulat ive and ver y tough fabr ic to
cover som e st at ionary tools well enou gh to pr event total loss.
I realizeth is syst em is not 100% fo olpr oof, bu t I sleep bett er
knowing I won't lose everyth ing. By paying insur ance, you ar e
gam bling with your tools. I pr efer to take a more act ive role in
pr ot ect ing my investment . -Gary Boudreau, Nevaa City, Calf .
Fireproof room lowers ins
/ 16 in. th ick by % in. wide. Simply cut a narr ow kerf or dr ill
a sm all hole in each end of th e scr ap piece; thr ead th e st ring
thr ough both kerfs or holes; pu ll th e st r ing until th e desir ed
cur ve appears; th en wr ap th e excess st ring a couple of tur ns
and pu ll it back thr ough th e kerf or hole. In essence, you have
ju st made a large bow. -Michael Plesh, Sunlan, Cali.
ave reviews for h e Delta a m"-I thoroughly enjoyed
Walt er Schutz' s ar t icle "Th e Delt agr am " in ww #72, p. 120. It
spark ed a lot of pleasant memories for myself and a fe llow
woodwork er I sh ar e an oi ce with .
We both well remember ed th at th e majority of pr ojects in
hi gh-sch ool woodsh op came fr om The Deltagam. We also re­
called, with sm iles and chu ck les, th e bu ilt-up turning pr ojects,
th e ar t -deco fur nitur e and lam ps, th e Wor ld War II-inspir ed
ar my toys for th e kids, and th e pr et ty models with 1940s hair
st yles. Also, du r ing th e Wor ld War II issues, Delt a wou ld lavor
th eir ads with a patr iotic "Bu y war bonds now, so you can bu y
Delta tools lat er ."
We both st ill have a few dog-eared copies of The Deltagram,
and it 's un to look through th em and st ill ind one of th ose
fr om ww is th e at tent ion to detail as well as th e at tent ion to
safet y. Wh y, however, pu blish th e art icle on eye safet y on p. 70
of issu e #72 and pu blish a fe atur e ar t icle with a gu y having his
head alm ost in th e cent er of a spinning tr ee tru nk on p. 87
with out any eye pr otect ion or fa ce sh ield?
I, th e reader , expect all people wh o work with tools, regard-
a tions clerk;
Debra Brown, che/manager; Subscription: Carole Ando. manager;
Patricia Aziere. Connie Barczak. Gloria Carson, Dorothy Dreher.
Peggy Lelianc. Denise Pasc,il, Iraida Yernetti. Manufacturing:
Kathleen Davis. director; Austin E. Starbird. prepress manager;
Robert Marsala, grapbic arts superVisor; Peggy
he Taunton Press
na Onda, mangr, onna Pieront,
publiC elations manager; Rosemarie Dowd, hade·sales coordinator;
Barbara Buckalew, secretwy. Data Processing: Drew Salisbury.
manager; Brendan Bowe. senior programmer/analyst; Ellen Wolf,
o rate Mar­
Office IIllintencUlce; Christopher Myers. office-o
keting: Dale Brom. dirct;
DUHon, production
manager/books; Philip Vankirk, production ma1lclger/magazines;
Diane Flanagan, print b
V ideo: Books: john Kelsey. associate publisher; Deborah
CannareUa, managing editor; Paul BcnorcUi, senior editor; Ouistine
Timmons, associate editor; Maria Angione, secretary; Videos: Rick
Mastelli. producer/director; james Hall. assistant Pl'otlucer; Art:
Deborah Fillion, manager; Gary Williamson, assistant art director,
Cathy Cassidy. art assistant; Copy/Production: Ruth Dobsevage.
v isor, Christine Cosacchi. Anette HamerSki, Nancy
Schoch, Claire Warner; Distribution: Danny D'Antonio, suPet'lIisor:.
Grace Aumuller, David Blasko, Timothy Harrington, Linne" Ingram,
Mary Ann Costagliola, Alice Sa.xton, Robert Weinstein; Purchasing
· ; Ellen Olmsted, l uction coordinator:
Lisa Carlson, Priscilla Rollins. Monica Bulson. prot/uction ssistcmts;
Rosemary Pagel. secretary; Deborah Cooper. Mark Coleman. scan­
ne· operators; Thomas Sparano. color proofing operator; Dinah
George, composition systems manager; Nancy Knapp, Margot
Knorr. systems operators. Personnel:
&
Facilities: William Schappert, purchasing agent; Lois Beck. Office­
services coordinator. Ben Wner, mlil-serr1ices clerk; Chuck '-lollis,
o l Marotti. manager, Linda
Ballerini, pesonnel assistant; Chris Lincoln, secretary.
4 Fine Wo odwork ing
-Robert . Gange, .. "Bud" Smith, Mustang, Okla.
Caution on eye safety-One of th e th ings I enjoy th e most
IIIcIlIger; Pamela Purrone, copy/produclion editor; Marketing: Jon
Miller, manager; Philip Allard, promotion u.ilr. Co
Paul Roman, publisher; janice Roman. associate publisber; Roger
Barnes. design director; Carol Gee, sect-etary. Accounting: Wayne
Reynolds. controller; Patrick Lamontagne, manager; Rosemary
McCulloch, Susan Partis, judith Smith, Rachel Yahwak, Elaine Yamin.
Boo
C coordinator. Fulfillment & Operations: Tom Luxeder. direc­
to. Circulation: Karen Cheh, coordinator; Customer Service: Terryle
TIlomas.
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PHONE (919) 762·634, OUT OF NC 1-80-634-9281
Porta-Nailer
Dow el Mate
Router Mate
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November/December 1988 5
SOMETIMES YOU GET MORE
Throat Capacity: 0" Stroke: /4 Sped: 1050 rpm
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