Grizzly700-Service-manual-101-200.pdf

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ADJUSTING THE ENGINE IDLING SPEED/

ADJUSTING THE THROTTLE LEVER FREE PLAY

CHK

ADJ

5. Adjust:

• engine idling speed

1

a. Turn the idle speed adjusting screw 1 in

direction a or b until the specified idling

speed is obtained.

a

b

Direction a Idling speed becomes

Direction b Idling speed becomes

6. Detach:

• tachometer

7. Adjust:

• throttle lever free play

Refer to “ADJUSTING THE THROTTLE

LEVER FREE PLAY”.

Throttle lever free play

3.0 ~ 5.0 mm (0.12 ~ 0.20 in)

8. Install:

• fuel tank cover

Refer to “SEAT AND SIDE PANELS ”.

EBS00052

ADJUSTING THE THROTTLE LEVER FREE

PLAY

NOTE:

_

Engine idling speed should be adjusted prop-

erly before adjusting the throttle lever free

play.

1. Measure:

• throttle lever free play a

Out of specification Adjust.

Throttle lever free play

3.0 ~ 5.0 mm (0.12 ~ 0.20 in)

2. Remove:

• left side panel

Refer to “SEAT AND SIDE PANELS ”.

3 - 20

higher.

lower.

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ADJUSTING THE THROTTLE LEVER FREE PLAY

CHK

ADJ

b

3. Adjust:

• throttle lever free play

2

First step:

a. Slide back the rubber cover 1 .

b. Loosen the locknut 2 on the throttle body

side.

c. Turn the adjusting nut 3 in direction a or

b until the correct free play is obtained.

1 3 a

Direction a Free play is increased.

Direction b Free play is decreased.

d. Tighten the locknut.

e. Slide the rubber cover to its original posi-

tion.

NOTE:

_

If the free play cannot be adjusted here, adjust

it at the throttle lever side of the cable.

Second step:

f. Slide back the rubber cover 4 .

g. Loosen the locknut 5 .

h. Turn the adjusting bolt 6 in direction c or

d until the correct free play is obtained.

Direction c Free play is increased.

Direction d Free play is decreased.

i. Tighten the locknut.

j. Slide the rubber cover to its original posi-

tion.

WARNING

_

After adjusting the free play, turn the han-

dlebar to the right and left to make sure

that the engine idling speed does not

increase.

4. Install:

• left side panel

Refer to “SEAT AND SIDE PANELS ”.

3 - 21

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ADJUSTING THE SPEED LIMITER

CHK

ADJ

EBS00053

ADJUSTING THE SPEED LIMITER

The speed limiter keeps the throttle from

becoming fully-opened even when the throttle

lever is applied to the maximum position.

Screwing in the adjusting screw stops the

engine speed from increasing.

1. Measure:

• speed limiter length a

Out of specification Adjust.

Speed limiter length

Less than 12 mm (0.47 in)

2. Adjust:

• speed limiter length

a. Loosen the locknut 1 .

b. Turn the adjuster 2 in direction b or c

until the specified speed limiter length is

obtained.

Direction b Speed limiter length is

decreased.

Direction c Speed limiter length is

increased.

c. Tighten the locknut.

WARNING

_

• Particularly for a beginner rider, the

speed limiter should be screwed in com-

pletely. Screw it out little by little as their

riding technique improves. Never remove

the speed limiter for a beginning rider.

• For proper throttle lever operation do not

turn out the adjuster more than 12 mm

(0.47 in). Also, always adjust the throttle

lever free play to 3.0 ~ 5.0 mm (0.12 ~

0.20 in).

3 - 22

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CHECKING THE SPARK PLUG

CHK

ADJ

EBS00057

CHECKING THE SPARK PLUG

1. Remove:

• right side panel

Refer to “SEAT AND SIDE PANELS ”.

2. Disconnect:

• spark plug cap

3. Remove:

• spark plug

4. Check:

• spark plug type

Incorrect Change.

Standard spark plug

CR8E/NGK

5. Check:

• electrode 1

Wear/damage Replace.

• insulator 2

Abnormal color Replace.

Normal color is a medium-to-light tan color.

6. Clean:

• spark plug

(with a spark plug cleaner or wire brush)

7. Measure:

• spark plug gap a

Use a wire gauge or thickness gauge.

Out of specification Regap.

Spark plug gap

0.7 ~ 0.8 mm (0.028 ~ 0.031 in)

8. Tighten:

• spark plug

NOTE:

_

Before installing a spark plug, clean the gasket

surface and plug surface.

13 Nm (1.3 m · kg, 9.4 ft · lb)

9. Connect:

• spark plug cap

10.Install:

• right side panel

Refer to “SEAT AND SIDE PANELS ”.

3 - 23

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CHECKING THE IGNITION TIMING

CHK

ADJ

EBS00058

CHECKING THE IGNITION TIMING

NOTE:

_

Engine idling speed and throttle cable free play

should be adjusted properly before checking

the ignition timing.

1. Remove:

• left side panel

• right side panel

Refer to “SEAT AND SIDE PANELS ”.

• footrest board

Refer to “FOOTREST BOARDS ”.

2. Attach:

• tachometer

• timing light

(to spark plug lead)

Digital tachometer

90890-06760, YU-39951-B

Timing light

90890-03141

Inductive clamp timing light

YU-03141

3. Check:

• ignition timing

a. Warm up the engine and keep it at the

specified speed.

1

Engine speed

1,350 ~ 1,450 r/min

b. Remove the timing mark accessing screw

1 .

3 - 24

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