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DIFFERENTIAL CARRIER
SECTION
PD
CONTENTS
<COMBINED EDITION>
PREPARATION
................................................................2
PROPELLER SHAFT
......................................................5
On-Vehicle Service ......................................................6
Removal and Installation .............................................7
Inspection.....................................................................7
Disassembly.................................................................7
Assembly .....................................................................8
ON-VEHICLE SERVICE
................................................10
Front Oil Seal Replacement (Front final drive:
R180A).......................................................................10
Front Oil Seal Replacement (Rear final drive:
H233B).......................................................................10
REMOVAL AND INSTALLATION (Front final drive
— R180A)
......................................................................12
Removal.....................................................................12
Installation..................................................................12
REMOVAL AND INSTALLATION (Rear final drive
— H233B)
......................................................................13
Removal.....................................................................13
Installation..................................................................13
ADJUSTMENT
...............................................................21
Drive Pinion Height....................................................21
Side Bearing Preload.................................................24
Tooth Contact.............................................................27
ASSEMBLY
....................................................................28
Extension Tube and Differential Side Shaft...............28
Differential Case ........................................................29
Final Drive Housing ...................................................30
Model H233B
REAR FINAL DRIVE
.....................................................35
DISASSEMBLY
..............................................................36
Pre-inspection ............................................................36
Differential Carrier......................................................37
Differential Case ........................................................39
INSPECTION
..................................................................41
Ring Gear and Drive Pinion ......................................41
Differential Case Assembly........................................41
Bearing.......................................................................41
LIMITED SLIP DIFFERENTIAL
.....................................42
Preparation for Disassembly .....................................42
Disassembly...............................................................43
Inspection...................................................................43
Adjustment .................................................................44
Assembly ...................................................................46
ADJUSTMENT
...............................................................48
Drive Pinion Height....................................................48
Tooth Contact.............................................................51
ASSEMBLY
....................................................................52
Differential Carrier......................................................52
SERVICE DATA AND SPECIFICATIONS (S.D.S.)
.......56
Propeller Shaft ...........................................................56
Final Drive..................................................................57
Model R180A
FRONT FINAL DRIVE
...................................................14
DISASSEMBLY
..............................................................15
Pre-inspection ............................................................15
Final Drive Housing ...................................................15
Differential Case ........................................................18
Extension Tube and Differential Side Shaft...............19
INSPECTION
..................................................................20
Ring Gear and Drive Pinion ......................................20
Differential Case Assembly........................................20
Bearing.......................................................................20
PROPELLER SHAFT &
CONTENTS
(Cont’d)
<SUPPLEMENT-1>
NO CHANGES
<SUPPLEMENT-II>
NO CHANGES
<SUPPLEMENT-III>
PROPELLER SHAFT
................................................3002
REMOVAL AND INSTALLATION (Front final drive
— R180A)
..................................................................3003
Removal.................................................................3003
REAR FINAL DRIVE (H233B)
...................................3004
Air Breather............................................................3004
SERVICE DATA AND SPECIFICATIONS (SDS)
......3005
Propeller Shaft .......................................................3005
<SUPPLEMENT-IV>
(For Africa and Gulf Countries)
NO CHANGES
<SUPPLEMENT-V>
(For Australia)
NO CHANGES
<SUPPLEMENT-VI>
(For Europe and Australia)
PREPARATION
..........................................................6002
Special Service Tools.............................................6002
PROPELLER SHAFT
................................................6004
Inspection...............................................................6004
FINAL DRIVE (Model C200)
.....................................6005
DISASSEMBLY
..........................................................6005
Preliminary Inspection ...........................................6007
Casing and differential carrier................................6008
Half Differential Casing ..........................................6010
INSPECTION
..............................................................6011
Ring gear and drive pinion.....................................6011
Half differential casing assembly ...........................6011
Bearings .................................................................6011
ADJUSTMENT
...........................................................6012
Drive pinion height.................................................6012
Side Bearing preload .............................................6014
Tooth contact .........................................................6016
ASSEMBLY
................................................................6017
Differential casing ..................................................6017
Differential carrier...................................................6018
LIMITED SLIP DIFFERENTIAL
.................................6022
Preparation for Disassembly .................................6022
Disassembly...........................................................6022
Inspection...............................................................6023
Adjustment .............................................................6024
Assembly ...............................................................6026
SERVICE DATA AND SPECIFICATIONS (SDS)
......6028
Propeller Shaft .......................................................6028
Final Drive..............................................................6028
Tightening Torque ..................................................6030
<SUPPLEMENT-VII>
(For Europe)
NO CHANGES
<SUPPLEMENT-VIII>
(For Africa and Gulf Countries)
PREPARATION
..........................................................8002
Special Service Tools.............................................8002
PROPELLER SHAFT
................................................8004
Inspection...............................................................8004
FINAL DRIVE (Model C200)
.....................................8005
DISASSEMBLY
..........................................................8005
Preliminary Inspection ...........................................8007
Casing and differential carrier................................8008
Half Differential Casing ..........................................8010
INSPECTION
..............................................................8011
Ring gear and drive pinion.....................................8011
Half differential casing assembly ...........................8011
Bearings .................................................................8011
ADJUSTMENT
...........................................................8012
Drive pinion height.................................................8012
Side Bearing preload .............................................8014
CONTENTS
(Cont’d)
Tooth contact .........................................................8016
ASSEMBLY
................................................................8017
Differential casing ..................................................8017
Differential carrier...................................................8018
LIMITED SLIP DIFFERENTIAL
.................................8022
Preparation for Disassembly .................................8022
Disassembly...........................................................8022
Inspection...............................................................8023
Adjustment .............................................................8024
Assembly ...............................................................8026
SERVICE DATA AND SPECIFICATIONS (SDS)
......8028
Propeller Shaft .......................................................8028
Final Drive..............................................................8028
Tightening Torque ..................................................8030
<SUPPLEMENT-IX>
(For Europe, Africa and Gulf Countries)
SERVICE DATA AND SPECIFICATIONS (SDS)
......9002
Final Drive
.................................................................9002
<SUPPLEMENT-X>
(For Africa and Gulf Countries)
NO CHANGES
<SUPPLEMENT-XI>
(For Europe)
NO CHANGES
<SUPPLEMENT-XII>
(For Africa, Gulf Countries and Central & South America)
NO CHANGES
<SUPPLEMENT-XIII>
(For General)
PROPELLER SHAFT
..............................................13002
On-Vehicle Service ..............................................13003
ON-VEHICLE SERVICE
..........................................13004
Front Oil Seal Replacement
(Rear final drive: C200) .......................................13004
REMOVAL AND INSTALLATION (Rear final drive
— C200)
...................................................................13005
Removal...............................................................13005
Installation............................................................13005
REAR FINAL DRIVE (C200)
...................................13006
Air Breather..........................................................13007
DISASSEMBLY (C200)
............................................13008
Pre-inspection ......................................................13008
Differential Carrier................................................13009
Differential Case .................................................. 13011
INSPECTION (C200)
...............................................13013
Ring Gear and Drive Pinion ................................13013
Differential Case Assembly..................................13013
Bearing.................................................................13013
LIMITED SLIP DIFFERENTIAL (C200)
...................13014
Preparation for Disassembly ...............................13014
Disassembly.........................................................13015
Inspection.............................................................13015
Adjustment ...........................................................13016
Assembly .............................................................13018
ADJUSTMENT (C200)
.............................................13020
Drive Pinion Height..............................................13020
Tooth Contact.......................................................13023
ASSEMBLY (C200)
..................................................13024
Differential Carrier................................................13024
SERVICE DATA AND SPECIFICATIONS (SDS)
....13028
Propeller Shaft .....................................................13028
Final Drive............................................................13029
<SUPPLEMENT-XIII>
(For General)
PROPELLER SHAFT &
DIFFERENTIAL CARRIER
SECTION
PD
CONTENTS
PROPELLER SHAFT
..............................................13002
On-Vehicle Service ..............................................13003
ON-VEHICLE SERVICE
..........................................13004
Front Oil Seal Replacement
(Rear final drive: C200) .......................................13004
REMOVAL AND INSTALLATION (Rear final drive
— C200)
...................................................................13005
Removal...............................................................13005
Installation............................................................13005
REAR FINAL DRIVE (C200)
...................................13006
Air Breather..........................................................13007
DISASSEMBLY (C200)
............................................13008
Pre-inspection ......................................................13008
Differential Carrier................................................13009
Differential Case .................................................. 13011
INSPECTION (C200)
...............................................13013
Ring Gear and Drive Pinion ................................13013
Differential Case Assembly..................................13013
Bearing.................................................................13013
LIMITED SLIP DIFFERENTIAL (C200)
...................13014
Preparation for Disassembly ...............................13014
Disassembly.........................................................13015
Inspection.............................................................13015
Adjustment ...........................................................13016
Assembly .............................................................13018
ADJUSTMENT (C200)
.............................................13020
Drive Pinion Height..............................................13020
Tooth Contact.......................................................13023
ASSEMBLY (C200)
..................................................13024
Differential Carrier................................................13024
SERVICE DATA AND SPECIFICATIONS (SDS)
....13028
Propeller Shaft .....................................................13028
Final Drive............................................................13029
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j_czaja1
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bf.pdf
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fe.pdf
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pd.pdf
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